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Steel SUJ4-HR vs SUJ4 QT60-64HRC

Steel · SUJ4 temper comparison

SUJ4-HR and SUJ4 QT60-64HRC are two conditions of the same steel grade, SUJ4: HR (hot rolled) versus QT60-64HRC. The chemistry is identical, so every difference below comes from the condition. SUJ4 QT60-64HRC is the stronger of the two: yield strength 1,900 MPa (276 ksi) against 550 MPa (79.8 ksi) for SUJ4-HR, about 3.5 times as much; tensile strength follows at 2,350 MPa (341 ksi) vs 950 MPa (138 ksi). In exchange, SUJ4-HR is the more ductile: elongation 12% versus 1% for SUJ4 QT60-64HRC, and SUJ4-HR is harder (270 HB vs 190 HB). SUJ4-HR runs hotter in service (200°C vs 120°C continuous) and SUJ4-HR conducts heat better (44 W/m·K vs 34 W/m·K). On the shop floor, SUJ4-HR machines more easily (poor vs not recommended).

SUJ4-HRChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

SUJ4 QT60-64HRCChoose it when strength drives the design.

SUJ4-HR vs SUJ4 QT60-64HRC: properties

SUJ4-HRSUJ4 QT60-64HRC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

208 GPa30.2 Msi
205 GPa29.7 Msi

Tensile Strength (Ultimate)

950 MPa138 ksi
2,350 MPa341 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
1,900 MPa276 ksi

Elongation at Break

12%
1%

Reduction in Area

30%
45%

Compressive Strength

570 MPa82.7 ksi
2,600 MPa377 ksi

Shear Strength

570 MPa82.7 ksi
1,450 MPa210 ksi

Fatigue Strength (Endurance Limit)

420 MPa60.9 ksi
780 MPa113 ksi

Charpy V-Notch Impact (RT)

10 J7.4 ft·lbf
5 J3.7 ft·lbf

Hardness, Brinell

270 HB
190 HB

Hardness, Vickers

285 HV
760 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Hardness, Rockwell B 91 HRB

Physical

Density and transition temperatures.

Same in both: Density 7.81 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
120°C248 °F

Same in both: Specific Heat Capacity 465 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 3.5 % IACS · Electrical Resistivity 5×10⁻⁷ Ω·m19.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
5 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
3%

Weldability

8 / 100
10 / 100

Formability (cold)

15 / 100
2 / 100

Polishability

85 / 100
90 / 100

Same in both: Brazeability / Solderability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 33 MJ/kg14,187 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSUJ4

SUJ4-HR vs SUJ4 QT60-64HRC — frequently asked

Is SUJ4 QT60-64HRC stronger than SUJ4-HR?

Yes. SUJ4 QT60-64HRC has a typical yield strength of 1,900 MPa (276 ksi) against 550 MPa (79.8 ksi) for SUJ4-HR — about 3.5 times as much. Tensile strength is 2,350 MPa (341 ksi) vs 950 MPa (138 ksi).

Which condition does FabDigit quote by default, HR or QT60-64HRC?

A is the default SUJ4 condition in the FabDigit quote flow (neither HR nor QT60-64HRC). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, SUJ4-HR or SUJ4 QT60-64HRC?

SUJ4-HR. Its machinability rates poor (25/100) against not recommended (5/100) for SUJ4 QT60-64HRC.

Ready to make it?

Upload a CAD file and FabDigit prices the part in SUJ4-HR and SUJ4 QT60-64HRC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.