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Steel SM490-HR vs SM490YB

Steel · SM490 temper comparison

SM490-HR and SM490YB are two conditions of the same steel grade, SM490: HR (hot rolled) versus SM490YB (higher yield class (≥365 MPa) with Charpy ≥27 J at 0 °C). The chemistry is identical, so every difference below comes from the condition. SM490YB is the stronger of the two: yield strength 405 MPa (58.7 ksi) against 365 MPa (52.9 ksi) for SM490-HR, about 11% more. SM490YB is harder — 172 HB against 160 HB for SM490-HR — which matters for wear surfaces and threads.

SM490YBChoose it when strength drives the design, or when surface hardness matters.

SM490-HR vs SM490YB: properties

SM490-HRSM490YB

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

530 MPa76.9 ksi
545 MPa79 ksi

Yield Strength (0.2% offset)

365 MPa52.9 ksi
405 MPa58.7 ksi

Elongation at Break

23%
21%

Reduction in Area

50%
47%

Compressive Strength

365 MPa52.9 ksi
405 MPa58.7 ksi

Shear Strength

330 MPa47.9 ksi
345 MPa50 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
255 MPa37 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
115 MPa·√m105 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

160 HB
172 HB

Hardness, Rockwell B

84 HRB
87 HRB

Hardness, Vickers

168 HV
180 HV

Same in both: Elastic (Young's) Modulus 206 GPa29.9 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,505°C2,741 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

48 W/m·K27.7 BTU/hr·ft·°F
47 W/m·K27.2 BTU/hr·ft·°F

Min Service Temperature

0°C32 °F
-10°C14 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 350°C662 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.6 % IACS
8.5 % IACS

Same in both: Electrical Resistivity 2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
53 / 100

Machinability Rating (AISI 1212 = 100 %)

58%
56%

Weldability

85 / 100
84 / 100

Formability (cold)

60 / 100
54 / 100

Same in both: Brazeability / Solderability 60 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2.1 kg CO₂/kg · Embodied Water 30 L/kg3.6 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSM490

SM490-HR vs SM490YB — frequently asked

Is SM490YB stronger than SM490-HR?

Yes. SM490YB has a typical yield strength of 405 MPa (58.7 ksi) against 365 MPa (52.9 ksi) for SM490-HR — about 11% more. Tensile strength is 545 MPa (79 ksi) vs 530 MPa (76.9 ksi).

Which condition does FabDigit quote by default, HR or SM490YB?

HR is the default SM490 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose SM490-HR over SM490YB?

Pick SM490YB when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in SM490-HR and SM490YB side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.