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Steel SK5 vs SK95

Steel · grade comparison

Steel SK5 and SK95 are both steel grades. SK5 is the stronger of the two: tensile strength 710 MPa (103 ksi) against 670 MPa (97.2 ksi) for SK95, about 6% more. In exchange, SK95 is the more ductile: elongation 22% versus 12% for SK5. SK95 runs hotter in service (400°C vs 350°C continuous). On the shop floor, SK95 machines more easily (good vs fair) and SK95 sits in a lower cost tier (budget, $) than SK5 (standard, $$).

SK5Choose it when strength drives the design.

SK95Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

SK5 vs SK95: properties

SK5SK95

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

710 MPa103 ksi
670 MPa97.2 ksi

Elongation at Break

12%
22%

Reduction in Area

20%
42%

Compressive Strength

720 MPa104 ksi
420 MPa60.9 ksi

Shear Strength

460 MPa66.7 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

320 MPa46.4 ksi
300 MPa43.5 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
—

Charpy V-Notch Impact (RT)

10 J7.4 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

200 HB
192 HB

Hardness, Rockwell B

93 HRB
91 HRB

Hardness, Vickers

210 HV
200 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Yield Strength (0.2% offset) 400 MPa58 ksi

Physical

Density and transition temperatures.

Density

7.82 g/cm³0.28 lb/in³
7.83 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Liquidus Temperature

1,470°C2,678 °F
1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

48 W/m·K27.7 BTU/hr·ft·°F
47 W/m·K27.2 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 11.5 µm/m·K6.4 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 9.5 % IACS · Electrical Resistivity 1.8×10⁻⁷ Ω·m7.09 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

36 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
45%

Weldability

18 / 100
15 / 100

Formability (cold)

30 / 100
45 / 100

Castability

30 / 100
25 / 100

Brazeability / Solderability

45 / 100
50 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

27 MJ/kg11,608 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
60 L/kg7.2 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

91 kN·m/kg
86 kN·m/kg

Thermal Diffusivity

12.9 mm²/s
12.8 mm²/s

Thermal Shock Resistance Index

14
13

Same in both: Specific Stiffness (E / density) 26.2 MN·m/kg · Modulus of Resilience 390 kJ/m³

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSK5SK95

Manufacturing and finishing

CapabilitySK5SK95
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

SK5 vs SK95 — frequently asked

Is SK5 stronger than SK95?

Yes. SK5 has a typical tensile strength of 710 MPa (103 ksi) against 670 MPa (97.2 ksi) for SK95 — about 6% more.

Which is cheaper, SK5 or SK95?

SK95 is the lower-cost material: it sits in the budget tier ($) while SK5 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, SK5 or SK95?

SK95. Its machinability rates good (55/100) against fair (36/100) for SK5.

Ready to make it?

Upload a CAD file and FabDigit prices the part in SK5 and SK95 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.