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Steel S4-HR vs S4-HT58

Steel · S4 temper comparison

S4-HR and S4-HT58 are two conditions of the same steel grade, S4: HR (hot rolled) versus HT58 (hardened & tempered ~205 °C). The chemistry is identical, so every difference below comes from the condition. S4-HT58 is the stronger of the two: yield strength 1,750 MPa (254 ksi) against 620 MPa (89.9 ksi) for S4-HR, about 182% more; tensile strength follows at 2,100 MPa (305 ksi) vs 950 MPa (138 ksi). In exchange, S4-HR is the more ductile: elongation 15% versus 4% for S4-HT58, and S4-HR is harder (280 HB vs 210 HB). S4-HR runs hotter in service (400°C vs 175°C continuous). On the shop floor, S4-HR machines more easily (poor vs not recommended).

S4-HRChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

S4-HT58Choose it when strength drives the design.

S4-HR vs S4-HT58: properties

S4-HRS4-HT58

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

950 MPa138 ksi
2,100 MPa305 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
1,750 MPa254 ksi

Elongation at Break

15%
4%

Reduction in Area

38%
12%

Shear Strength

580 MPa84.1 ksi
1,300 MPa189 ksi

Fatigue Strength (Endurance Limit)

420 MPa60.9 ksi
700 MPa102 ksi

Charpy V-Notch Impact (RT)

38 J28 ft·lbf
14 J10.3 ft·lbf

Hardness, Brinell

280 HB
210 HB

Hardness, Rockwell B

104 HRB
95 HRB

Same in both: Elastic (Young's) Modulus 207 GPa30 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.79 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

400°C752 °F
175°C347 °F

Same in both: Thermal Conductivity 25 W/m·K14.4 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.4 µm/m·K6.9 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 3.1 % IACS · Electrical Resistivity 5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.55 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

32 / 100
10 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
8%

Weldability

15 / 100
22 / 100

Formability (cold)

20 / 100
35 / 100

Same in both: Brazeability / Solderability 45 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 33 MJ/kg14,187 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 65 L/kg7.8 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS4

S4-HR vs S4-HT58 — frequently asked

Is S4-HT58 stronger than S4-HR?

Yes. S4-HT58 has a typical yield strength of 1,750 MPa (254 ksi) against 620 MPa (89.9 ksi) for S4-HR — about 182% more. Tensile strength is 2,100 MPa (305 ksi) vs 950 MPa (138 ksi).

Which condition does FabDigit quote by default, HR or HT58?

Annealed is the default S4 condition in the FabDigit quote flow (neither HR nor HT58). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, S4-HR or S4-HT58?

S4-HR. Its machinability rates poor (32/100) against not recommended (10/100) for S4-HT58; for welding the order is S4-HT58 first (poor, 22/100) then S4-HR (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in S4-HR and S4-HT58 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.