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Steel Q235B vs SM520

Steel · grade comparison

Steel Q235B and SM520 are both steel grades. SM520 is the stronger of the two: yield strength 395 MPa (57.3 ksi) against 250 MPa (36.3 ksi) for Q235B, about 58% more; tensile strength follows at 560 MPa (81.2 ksi) vs 420 MPa (60.9 ksi). In exchange, Q235B is the more ductile: elongation 28% versus 21% for SM520, and SM520 is harder (170 HB vs 120 HB). On the shop floor, Q235B machines more easily (65 vs 55 out of 100) and Q235B welds better (excellent vs very good).

Q235BChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

SM520Choose it when strength drives the design.

Q235B vs SM520: properties

Q235BSM520

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
205 GPa29.7 Msi

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

420 MPa60.9 ksi
560 MPa81.2 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
395 MPa57.3 ksi

Elongation at Break

28%
21%

Reduction in Area

55%
50%

Compressive Strength

250 MPa36.3 ksi
395 MPa57.3 ksi

Shear Strength

260 MPa37.7 ksi
370 MPa53.7 ksi

Fatigue Strength (Endurance Limit)

190 MPa27.6 ksi
260 MPa37.7 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

120 HB
170 HB

Hardness, Rockwell B

67 HRB
87 HRB

Hardness, Vickers

126 HV
178 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,495°C2,723 °F
1,425°C2,597 °F

Liquidus Temperature

1,520°C2,768 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Min Service Temperature

-20°C-4 °F
-10°C14 °F

Same in both: Thermal Conductivity 50 W/m·K28.9 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Max Service Temperature (continuous) 350°C662 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.8 % IACS
10 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.63 V
-0.65 V

Corrosion Resistance

10 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
60%

Weldability

95 / 100
82 / 100

Formability (cold)

85 / 100
60 / 100

Castability

40 / 100
—

Brazeability / Solderability

65 / 100
60 / 100

Polishability

40 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

30 L/kg3.6 gal/lb
40 L/kg4.8 gal/lb

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

54 kN·m/kg
71 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

152 kJ/m³
381 kJ/m³

Thermal Shock Resistance Index

8
11

Same in both: Thermal Diffusivity 13.6 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleQ235BSM520

Manufacturing and finishing

CapabilityQ235BSM520
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Q235B vs SM520 — frequently asked

Is SM520 stronger than Q235B?

Yes. SM520 has a typical yield strength of 395 MPa (57.3 ksi) against 250 MPa (36.3 ksi) for Q235B — about 58% more. Tensile strength is 560 MPa (81.2 ksi) vs 420 MPa (60.9 ksi).

Which is cheaper, Q235B or SM520?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Q235B or SM520?

Q235B, by a small margin. Both rate good for machinability — 65/100 against 55/100 for SM520; for welding the order is Q235B first (excellent, 95/100) then SM520 (very good, 82/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Q235B and SM520 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.