FabDigitFabDigit

Steel M42 vs SKH51

Steel · grade comparison

Steel M42 and SKH51 are both steel grades. M42 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for SKH51, about 13% more; tensile strength follows at 900 MPa (131 ksi) vs 850 MPa (123 ksi). In exchange, SKH51 is the more ductile: elongation 20% versus 12% for M42, and M42 is harder (255 HB vs 240 HB). On the shop floor, SKH51 sits in a lower cost tier (premium, $$$) than M42 (specialty, $$$$$).

M42Choose it when strength drives the design.

SKH51Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

M42 vs SKH51: properties

M42SKH51

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

222 GPa32.2 Msi
217 GPa31.5 Msi

Shear Modulus

86 GPa12.5 Msi
84 GPa12.2 Msi

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

900 MPa131 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
550 MPa79.8 ksi

Elongation at Break

12%
20%

Reduction in Area

20%
35%

Compressive Strength

680 MPa98.6 ksi
900 MPa131 ksi

Shear Strength

545 MPa79 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
380 MPa55.1 ksi

Fracture Toughness (K_IC)

33 MPa·√m30 ksi·√in
30 MPa·√m27.3 ksi·√in

Charpy V-Notch Impact (RT)

9 J6.6 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

255 HB
240 HB

Hardness, Rockwell B

101 HRB
99 HRB

Hardness, Rockwell C

25 HRC
22 HRC

Hardness, Vickers

270 HV
250 HV

Same in both: Poisson's Ratio 0.28

Physical

Density and transition temperatures.

Density

7.98 g/cm³0.29 lb/in³
8.16 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,290°C2,354 °F
1,370°C2,498 °F

Liquidus Temperature

1,420°C2,588 °F
1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

10.8 µm/m·K6 µin/in·°F
11 µm/m·K6.1 µin/in·°F

Latent Heat of Fusion

—
250 J/g107 BTU/lb

Same in both: Thermal Conductivity 22 W/m·K12.7 BTU/hr·ft·°F · Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -60°C-76 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.1 % IACS
2.9 % IACS

Electrical Resistivity

5.5×10⁻⁷ Ω·m21.7 µΩ·in
5.9×10⁻⁷ Ω·m23.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

18 / 100
16 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

42%
35%

Formability (cold)

10 / 100
15 / 100

Castability

20 / 100
25 / 100

Polishability

80 / 100
70 / 100

Same in both: Weldability 20 / 100 · Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

62 MJ/kg26,655 BTU/lb
45 MJ/kg19,347 BTU/lb

Embodied Carbon (primary production)

4.4 kg CO₂/kg
3.2 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
70 L/kg8.4 gal/lb

Typical Recycled Content

30%
45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

113 kN·m/kg
104 kN·m/kg

Specific Stiffness (E / density)

27.8 MN·m/kg
26.6 MN·m/kg

Modulus of Resilience

866 kJ/m³
697 kJ/m³

Thermal Diffusivity

6.6 mm²/s
6.4 mm²/s

Same in both: Thermal Shock Resistance Index 8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleM42SKH51

Manufacturing and finishing

CapabilityM42SKH51
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$$$ Specialty$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

M42 vs SKH51 — frequently asked

Is M42 stronger than SKH51?

Yes. M42 has a typical yield strength of 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for SKH51 — about 13% more. Tensile strength is 900 MPa (131 ksi) vs 850 MPa (123 ksi).

Which is cheaper, M42 or SKH51?

SKH51 is the lower-cost material: it sits in the premium tier ($$$) while M42 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, M42 or SKH51?

M42. Its machinability rates fair (38/100) against poor (30/100) for SKH51.

Ready to make it?

Upload a CAD file and FabDigit prices the part in M42 and SKH51 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.