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Steel M1 vs M42

Steel · grade comparison

Steel M1 and M42 are both steel grades. M42 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for M1, about 13% more; tensile strength follows at 900 MPa (131 ksi) vs 830 MPa (120 ksi). In exchange, M1 is the more ductile: elongation 18% versus 12% for M42, and M42 is harder (255 HB vs 235 HB). M42 runs hotter in service (400°C vs 300°C continuous). On the shop floor, M1 sits in a lower cost tier (premium, $$$) than M42 (specialty, $$$$$).

M1Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

M42Choose it when strength drives the design, or when the part sees heat.

M1 vs M42: properties

M1M42

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

217 GPa31.5 Msi
222 GPa32.2 Msi

Shear Modulus

83 GPa12 Msi
86 GPa12.5 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

830 MPa120 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
620 MPa89.9 ksi

Elongation at Break

18%
12%

Reduction in Area

32%
20%

Compressive Strength

800 MPa116 ksi
680 MPa98.6 ksi

Shear Strength

550 MPa79.8 ksi
545 MPa79 ksi

Fatigue Strength (Endurance Limit)

380 MPa55.1 ksi
400 MPa58 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
9 J6.6 ft·lbf

Hardness, Brinell

235 HB
255 HB

Hardness, Rockwell B

99 HRB
101 HRB

Hardness, Rockwell C

22 HRC
25 HRC

Hardness, Vickers

248 HV
270 HV

Fracture Toughness (K_IC)

—
33 MPa·√m30 ksi·√in

Same in both: Poisson's Ratio 0.28

Physical

Density and transition temperatures.

Density

7.89 g/cm³0.29 lb/in³
7.98 g/cm³0.29 lb/in³

Liquidus Temperature

1,430°C2,606 °F
1,420°C2,588 °F

Same in both: Melting Point (Solidus) 1,290°C2,354 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

10.5 µm/m·K5.8 µin/in·°F
10.8 µm/m·K6 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
—

Max Service Temperature (continuous)

300°C572 °F
400°C752 °F

Min Service Temperature

-100°C-148 °F
-60°C-76 °F

Same in both: Thermal Conductivity 22 W/m·K12.7 BTU/hr·ft·°F · Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 3.1 % IACS · Electrical Resistivity 5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.5 V
—

Corrosion Resistance

12 / 100
18 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
38 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
42%

Weldability

25 / 100
20 / 100

Formability (cold)

25 / 100
10 / 100

Castability

30 / 100
20 / 100

Brazeability / Solderability

45 / 100
55 / 100

Polishability

65 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
62 MJ/kg26,655 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
4.4 kg CO₂/kg

Embodied Water

95 L/kg11.4 gal/lb
90 L/kg10.8 gal/lb

Typical Recycled Content

40%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

105 kN·m/kg
113 kN·m/kg

Specific Stiffness (E / density)

27.5 MN·m/kg
27.8 MN·m/kg

Modulus of Resilience

697 kJ/m³
866 kJ/m³

Same in both: Thermal Diffusivity 6.6 mm²/s · Thermal Shock Resistance Index 8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleM42M1

Manufacturing and finishing

CapabilityM1M42
CNC machining—Yes
Default condition—Annealed
Relative cost$$$ Premium$$$$$ Specialty
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

M1 vs M42 — frequently asked

Is M42 stronger than M1?

Yes. M42 has a typical yield strength of 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for M1 — about 13% more. Tensile strength is 900 MPa (131 ksi) vs 830 MPa (120 ksi).

Which is cheaper, M1 or M42?

M1 is the lower-cost material: it sits in the premium tier ($$$) while M42 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, M1 or M42?

M1. Its weldability rates poor (25/100) against poor (20/100) for M42.

Ready to make it?

Upload a CAD file and FabDigit prices the part in M1 and M42 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.