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Steel M42 vs M52

Steel · grade comparison

Steel M42 and M52 are both steel grades. M42 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 520 MPa (75.4 ksi) for M52, about 19% more. In exchange, M52 is the more ductile: elongation 15% versus 12% for M42. On the shop floor, M52 sits in a lower cost tier (high, $$$$) than M42 (specialty, $$$$$).

M42Choose it when strength drives the design.

M52Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

M42 vs M52: properties

M42M52

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

222 GPa32.2 Msi
213 GPa30.9 Msi

Shear Modulus

86 GPa12.5 Msi
83 GPa12 Msi

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

900 MPa131 ksi
860 MPa125 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
520 MPa75.4 ksi

Elongation at Break

12%
15%

Reduction in Area

20%
28%

Compressive Strength

680 MPa98.6 ksi
900 MPa131 ksi

Shear Strength

545 MPa79 ksi
550 MPa79.8 ksi

Fracture Toughness (K_IC)

33 MPa·√m30 ksi·√in
45 MPa·√m41 ksi·√in

Charpy V-Notch Impact (RT)

9 J6.6 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

255 HB
248 HB

Hardness, Rockwell C

25 HRC
24 HRC

Hardness, Vickers

270 HV
260 HV

Same in both: Poisson's Ratio 0.28 · Fatigue Strength (Endurance Limit) 400 MPa58 ksi · Hardness, Rockwell B 101 HRB

Physical

Density and transition temperatures.

Density

7.98 g/cm³0.29 lb/in³
8.03 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,290°C2,354 °F
1,240°C2,264 °F

Liquidus Temperature

1,420°C2,588 °F
1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

22 W/m·K12.7 BTU/hr·ft·°F
24 W/m·K13.9 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.8 µm/m·K6 µin/in·°F
11.2 µm/m·K6.2 µin/in·°F

Latent Heat of Fusion

—
250 J/g107 BTU/lb

Same in both: Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -60°C-76 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 3.1 % IACS · Electrical Resistivity 5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

18 / 100
20 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.55 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

42%
45%

Weldability

20 / 100
15 / 100

Formability (cold)

10 / 100
20 / 100

Castability

20 / 100
—

Brazeability / Solderability

55 / 100
45 / 100

Same in both: Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

62 MJ/kg26,655 BTU/lb
46 MJ/kg19,776 BTU/lb

Embodied Carbon (primary production)

4.4 kg CO₂/kg
3.3 kg CO₂/kg

Typical Recycled Content

30%
40%

Same in both: Embodied Water 90 L/kg10.8 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

113 kN·m/kg
107 kN·m/kg

Specific Stiffness (E / density)

27.8 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

866 kJ/m³
635 kJ/m³

Thermal Diffusivity

6.6 mm²/s
7.1 mm²/s

Thermal Shock Resistance Index

8
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleM42M52

Manufacturing and finishing

CapabilityM42M52
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

M42 vs M52 — frequently asked

Is M42 stronger than M52?

Yes. M42 has a typical yield strength of 620 MPa (89.9 ksi) against 520 MPa (75.4 ksi) for M52 — about 19% more. Tensile strength is 900 MPa (131 ksi) vs 860 MPa (125 ksi).

Which is cheaper, M42 or M52?

M52 is the lower-cost material: it sits in the high tier ($$$$) while M42 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, M42 or M52?

M42. Its weldability rates poor (20/100) against poor (15/100) for M52.

Ready to make it?

Upload a CAD file and FabDigit prices the part in M42 and M52 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.