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Steel M42 vs M44

Steel · grade comparison

Steel M42 and M44 are both steel grades. Both yield at about 620 MPa — strength does not separate them. M44 is harder — 269 HB against 255 HB for M42 — which matters for wear surfaces and threads. M44 runs hotter in service (500°C vs 400°C continuous). On the shop floor, M42 machines more easily (fair vs poor) and M44 sits in a lower cost tier (high, $$$$) than M42 (specialty, $$$$$).

M42Choose it when the part is machined in volume.

M44Choose it when surface hardness matters, or when the part sees heat.

M42 vs M44: properties

M42M44

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

222 GPa32.2 Msi
214 GPa31 Msi

Shear Modulus

86 GPa12.5 Msi
83 GPa12 Msi

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Poisson's Ratio

0.28
0.29

Tensile Strength (Ultimate)

900 MPa131 ksi
930 MPa135 ksi

Compressive Strength

680 MPa98.6 ksi
1,300 MPa189 ksi

Shear Strength

545 MPa79 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
—

Fracture Toughness (K_IC)

33 MPa·√m30 ksi·√in
—

Charpy V-Notch Impact (RT)

9 J6.6 ft·lbf
18 J13.3 ft·lbf

Hardness, Brinell

255 HB
269 HB

Hardness, Rockwell B

101 HRB
—

Hardness, Rockwell C

25 HRC
27 HRC

Hardness, Vickers

270 HV
285 HV

Same in both: Yield Strength (0.2% offset) 620 MPa89.9 ksi · Elongation at Break 12% · Reduction in Area 20%

Physical

Density and transition temperatures.

Density

7.98 g/cm³0.29 lb/in³
8 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,290°C2,354 °F
1,240°C2,264 °F

Same in both: Liquidus Temperature 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

22 W/m·K12.7 BTU/hr·ft·°F
21 W/m·K12.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.8 µm/m·K6 µin/in·°F
10.5 µm/m·K5.8 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
500°C932 °F

Min Service Temperature

-60°C-76 °F
-50°C-58 °F

Latent Heat of Fusion

—
250 J/g107 BTU/lb

Same in both: Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.1 % IACS
2.9 % IACS

Electrical Resistivity

5.5×10⁻⁷ Ω·m21.7 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

18 / 100
16 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.55 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

42%
30%

Weldability

20 / 100
15 / 100

Formability (cold)

10 / 100
12 / 100

Castability

20 / 100
25 / 100

Polishability

80 / 100
60 / 100

Same in both: Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

62 MJ/kg26,655 BTU/lb
48 MJ/kg20,636 BTU/lb

Embodied Carbon (primary production)

4.4 kg CO₂/kg
4 kg CO₂/kg

Same in both: Embodied Water 90 L/kg10.8 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

113 kN·m/kg
116 kN·m/kg

Specific Stiffness (E / density)

27.8 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

866 kJ/m³
898 kJ/m³

Thermal Diffusivity

6.6 mm²/s
6.3 mm²/s

Thermal Shock Resistance Index

8
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleM42M44

Manufacturing and finishing

CapabilityM42M44
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

M42 vs M44 — frequently asked

What is the difference between M42 and M44?

Steel M42 and M44 are both steel grades. Both yield at about 620 MPa — strength does not separate them. M44 is harder — 269 HB against 255 HB for M42 — which matters for wear surfaces and threads.

Which is cheaper, M42 or M44?

M44 is the lower-cost material: it sits in the high tier ($$$$) while M42 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, M42 or M44?

M42. Its machinability rates fair (38/100) against poor (28/100) for M44; for welding the order is M42 first (poor, 20/100) then M44 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in M42 and M44 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.