Steel M4 vs M800-65A
Steel · grade comparison
Steel M4 and M800-65A are both steel grades. M4 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 315 MPa (45.7 ksi) for M800-65A, about 75% more; tensile strength follows at 880 MPa (128 ksi) vs 430 MPa (62.4 ksi). In exchange, M800-65A is the more ductile: elongation 28% versus 12% for M4, and M4 is harder (250 HB vs 133 HB). M4 is stiffer (217 GPa vs 205 GPa) and M4 runs hotter in service (400°C vs 200°C continuous). On the shop floor, M800-65A machines more easily (fair vs poor), M800-65A welds better (good vs poor), and M800-65A sits in a lower cost tier (budget, $) than M4 (specialty, $$$$$).
M4Choose it when strength drives the design, or when the part sees heat.
M800-65AChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
M4 vs M800-65A: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fracture Toughness (K_IC)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Rockwell B
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Min Service Temperature -60°C-76 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Polishability
Same in both: Brazeability / Solderability 45 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Same in both: Thermal Shock Resistance Index 8
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | M4 | M800-65A |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | Annealed | — |
| Relative cost | $$$$$ Specialty | $ Budget |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| HVOF Coating | Yes | — |
| Hot-Dip Galvanizing | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
M4 vs M800-65A — frequently asked
Is M4 stronger than M800-65A?
Yes. M4 has a typical yield strength of 550 MPa (79.8 ksi) against 315 MPa (45.7 ksi) for M800-65A — about 75% more. Tensile strength is 880 MPa (128 ksi) vs 430 MPa (62.4 ksi).
Which is cheaper, M4 or M800-65A?
M800-65A is the lower-cost material: it sits in the budget tier ($) while M4 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, M4 or M800-65A?
M800-65A. Its machinability rates fair (50/100) against poor (25/100) for M4; for welding the order is M800-65A first (good, 55/100) then M4 (poor, 15/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in M4 and M800-65A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.