FabDigitFabDigit

Steel M33 vs M42

Steel · grade comparison

Steel M33 and M42 are both steel grades. M42 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for M33, about 13% more. In exchange, M33 is the more ductile: elongation 20% versus 12% for M42, and M42 is harder (255 HB vs 240 HB). M33 runs hotter in service (500°C vs 400°C continuous). On the shop floor, M33 sits in a lower cost tier (high, $$$$) than M42 (specialty, $$$$$).

M33Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

M42Choose it when strength drives the design.

M33 vs M42: properties

M33M42

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

215 GPa31.2 Msi
222 GPa32.2 Msi

Shear Modulus

84 GPa12.2 Msi
86 GPa12.5 Msi

Poisson's Ratio

0.29
0.28

Tensile Strength (Ultimate)

880 MPa128 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
620 MPa89.9 ksi

Elongation at Break

20%
12%

Reduction in Area

32%
20%

Compressive Strength

620 MPa89.9 ksi
680 MPa98.6 ksi

Shear Strength

560 MPa81.2 ksi
545 MPa79 ksi

Fracture Toughness (K_IC)

40 MPa·√m36.4 ksi·√in
33 MPa·√m30 ksi·√in

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
9 J6.6 ft·lbf

Hardness, Brinell

240 HB
255 HB

Hardness, Rockwell B

100 HRB
101 HRB

Hardness, Vickers

252 HV
270 HV

Hardness, Rockwell C

—
25 HRC

Same in both: Bulk Modulus 165 GPa23.9 Msi · Fatigue Strength (Endurance Limit) 400 MPa58 ksi

Physical

Density and transition temperatures.

Density

8.03 g/cm³0.29 lb/in³
7.98 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,230°C2,246 °F
1,290°C2,354 °F

Liquidus Temperature

1,430°C2,606 °F
1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

10.6 µm/m·K5.9 µin/in·°F
10.8 µm/m·K6 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
—

Max Service Temperature (continuous)

500°C932 °F
400°C752 °F

Min Service Temperature

-50°C-58 °F
-60°C-76 °F

Same in both: Thermal Conductivity 22 W/m·K12.7 BTU/hr·ft·°F · Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

3 % IACS
3.1 % IACS

Electrical Resistivity

5.8×10⁻⁷ Ω·m22.8 µΩ·in
5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.52 V
—

Corrosion Resistance

16 / 100
18 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

40%
42%

Weldability

18 / 100
20 / 100

Formability (cold)

15 / 100
10 / 100

Castability

30 / 100
20 / 100

Polishability

78 / 100
80 / 100

Same in both: Machinability 38 / 100 · Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

4.6 kg CO₂/kg
4.4 kg CO₂/kg

Typical Recycled Content

35%
30%

Same in both: Embodied Energy (primary production) 62 MJ/kg26,655 BTU/lb · Embodied Water 90 L/kg10.8 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

110 kN·m/kg
113 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
27.8 MN·m/kg

Modulus of Resilience

703 kJ/m³
866 kJ/m³

Thermal Diffusivity

6.5 mm²/s
6.6 mm²/s

Same in both: Thermal Shock Resistance Index 8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleM42M33

Manufacturing and finishing

CapabilityM33M42
CNC machining—Yes
Default condition—Annealed
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

M33 vs M42 — frequently asked

Is M42 stronger than M33?

Yes. M42 has a typical yield strength of 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for M33 — about 13% more. Tensile strength is 900 MPa (131 ksi) vs 880 MPa (128 ksi).

Which is cheaper, M33 or M42?

M33 is the lower-cost material: it sits in the high tier ($$$$) while M42 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose M33 over M42?

Pick M33 when the part is bent, formed or impact-loaded, or when the part sees heat. Pick M42 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in M33 and M42 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.