Steel Hardox 500 vs SHY785
Steel · grade comparison
Steel Hardox 500 and SHY785 are both steel grades. Hardox 500 is the stronger of the two: yield strength 1,300 MPa (189 ksi) against 855 MPa (124 ksi) for SHY785, about 52% more; tensile strength follows at 1,600 MPa (232 ksi) vs 980 MPa (142 ksi). In exchange, SHY785 is the more ductile: elongation 17% versus 8% for Hardox 500, and Hardox 500 is harder (500 HB vs 300 HB). SHY785 runs hotter in service (350°C vs 250°C continuous) and SHY785 conducts heat better (36 W/m·K vs 30 W/m·K). On the shop floor, SHY785 machines more easily (fair vs poor) and SHY785 sits in a lower cost tier (budget, $) than Hardox 500 (standard, $$).
Hardox 500Choose it when strength drives the design.
SHY785Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
Hardox 500 vs SHY785: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Reduction in Area
Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Polishability
Same in both: Weldability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Water
Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb · Embodied Carbon (primary production) 2.2 kg CO₂/kg · Typical Recycled Content 25%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | Hardox 500 | SHY785 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | Q&T | — |
| Relative cost | $$ Standard | $ Budget |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| HVOF Coating | Yes | — |
| Hot-Dip Galvanizing | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
Hardox 500 vs SHY785 — frequently asked
Is Hardox 500 stronger than SHY785?
Yes. Hardox 500 has a typical yield strength of 1,300 MPa (189 ksi) against 855 MPa (124 ksi) for SHY785 — about 52% more. Tensile strength is 1,600 MPa (232 ksi) vs 980 MPa (142 ksi).
Which is cheaper, Hardox 500 or SHY785?
SHY785 is the lower-cost material: it sits in the budget tier ($) while Hardox 500 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, Hardox 500 or SHY785?
SHY785. Its machinability rates fair (35/100) against poor (22/100) for Hardox 500.
Ready to make it?
Upload a CAD file and FabDigit prices the part in Hardox 500 and SHY785 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.