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Steel G25NiCrMo6 vs WC1

Steel · grade comparison

Steel G25NiCrMo6 and WC1 are both steel grades. G25NiCrMo6 is the stronger of the two: yield strength 640 MPa (92.8 ksi) against 305 MPa (44.2 ksi) for WC1, about 110% more; tensile strength follows at 860 MPa (125 ksi) vs 520 MPa (75.4 ksi). In exchange, WC1 is the more ductile: elongation 28% versus 13% for G25NiCrMo6, and G25NiCrMo6 is harder (255 HB vs 160 HB). WC1 runs hotter in service (455°C vs 400°C continuous) and WC1 conducts electricity better (8.5 % IACS vs 7.2 % IACS). On the shop floor, WC1 machines more easily (good vs fair) and WC1 welds better (very good vs fair).

G25NiCrMo6Choose it when strength drives the design.

WC1Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

G25NiCrMo6 vs WC1: properties

G25NiCrMo6WC1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

208 GPa30.2 Msi
205 GPa29.7 Msi

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

860 MPa125 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

640 MPa92.8 ksi
305 MPa44.2 ksi

Elongation at Break

13%
28%

Reduction in Area

35%
48%

Compressive Strength

650 MPa94.3 ksi
300 MPa43.5 ksi

Shear Strength

520 MPa75.4 ksi
340 MPa49.3 ksi

Fatigue Strength (Endurance Limit)

360 MPa52.2 ksi
210 MPa30.5 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

255 HB
160 HB

Hardness, Rockwell C

25 HRC
—

Hardness, Vickers

268 HV
168 HV

Hardness, Rockwell B

—
84 HRB

Same in both: Shear Modulus 80 GPa11.6 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.83 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,500°C2,732 °F
1,505°C2,741 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

38 W/m·K22 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
455°C851 °F

Min Service Temperature

-60°C-76 °F
-29°C-20 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7.2 % IACS
8.5 % IACS

Electrical Resistivity

2.4×10⁻⁷ Ω·m9.45 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.61 V

Corrosion Resistance

16 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
60%

Weldability

40 / 100
70 / 100

Formability (cold)

10 / 100
20 / 100

Castability

65 / 100
70 / 100

Brazeability / Solderability

45 / 100
55 / 100

Polishability

55 / 100
50 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

27 MJ/kg11,608 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Same in both: Embodied Carbon (primary production) 2.1 kg CO₂/kg · Typical Recycled Content 80%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

110 kN·m/kg
66 kN·m/kg

Specific Stiffness (E / density)

26.6 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

985 kJ/m³
227 kJ/m³

Thermal Diffusivity

10.3 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

13
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleWC1G25NiCrMo6

Manufacturing and finishing

CapabilityG25NiCrMo6WC1
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

G25NiCrMo6 vs WC1 — frequently asked

Is G25NiCrMo6 stronger than WC1?

Yes. G25NiCrMo6 has a typical yield strength of 640 MPa (92.8 ksi) against 305 MPa (44.2 ksi) for WC1 — about 110% more. Tensile strength is 860 MPa (125 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, G25NiCrMo6 or WC1?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, G25NiCrMo6 or WC1?

WC1. Its machinability rates good (58/100) against fair (45/100) for G25NiCrMo6; for welding the order is WC1 first (very good, 70/100) then G25NiCrMo6 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in G25NiCrMo6 and WC1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.