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Steel G25NiCrMo3 vs WC1

Steel · grade comparison

Steel G25NiCrMo3 and WC1 are both steel grades. G25NiCrMo3 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 305 MPa (44.2 ksi) for WC1, about 80% more; tensile strength follows at 780 MPa (113 ksi) vs 520 MPa (75.4 ksi). In exchange, WC1 is the more ductile: elongation 28% versus 14% for G25NiCrMo3, and G25NiCrMo3 is harder (230 HB vs 160 HB). WC1 runs hotter in service (455°C vs 400°C continuous). On the shop floor, WC1 machines more easily (good vs fair) and WC1 welds better (very good vs fair).

G25NiCrMo3Choose it when strength drives the design.

WC1Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

G25NiCrMo3 vs WC1: properties

G25NiCrMo3WC1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
205 GPa29.7 Msi

Shear Modulus

81 GPa11.7 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

780 MPa113 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
305 MPa44.2 ksi

Elongation at Break

14%
28%

Reduction in Area

35%
48%

Compressive Strength

560 MPa81.2 ksi
300 MPa43.5 ksi

Shear Strength

470 MPa68.2 ksi
340 MPa49.3 ksi

Fatigue Strength (Endurance Limit)

340 MPa49.3 ksi
210 MPa30.5 ksi

Fracture Toughness (K_IC)

85 MPa·√m77.4 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

230 HB
160 HB

Hardness, Rockwell C

21 HRC
—

Hardness, Vickers

242 HV
168 HV

Hardness, Rockwell B

—
84 HRB

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.83 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,490°C2,714 °F
1,505°C2,741 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
455°C851 °F

Min Service Temperature

-40°C-40 °F
-29°C-20 °F

Same in both: Thermal Conductivity 42 W/m·K24.3 BTU/hr·ft·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
8.5 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.61 V

Corrosion Resistance

13 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
60%

Weldability

45 / 100
70 / 100

Formability (cold)

12 / 100
20 / 100

Brazeability / Solderability

45 / 100
55 / 100

Polishability

58 / 100
50 / 100

Same in both: Castability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

75%
80%

Same in both: Embodied Energy (primary production) 26 MJ/kg11,178 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

100 kN·m/kg
66 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

720 kJ/m³
227 kJ/m³

Thermal Diffusivity

11.7 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

13
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleWC1G25NiCrMo3

Manufacturing and finishing

CapabilityG25NiCrMo3WC1
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

G25NiCrMo3 vs WC1 — frequently asked

Is G25NiCrMo3 stronger than WC1?

Yes. G25NiCrMo3 has a typical yield strength of 550 MPa (79.8 ksi) against 305 MPa (44.2 ksi) for WC1 — about 80% more. Tensile strength is 780 MPa (113 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, G25NiCrMo3 or WC1?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, G25NiCrMo3 or WC1?

WC1. Its machinability rates good (58/100) against fair (45/100) for G25NiCrMo3; for welding the order is WC1 first (very good, 70/100) then G25NiCrMo3 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in G25NiCrMo3 and WC1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.