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Steel En25 Annealed vs En25-HR

Steel · En25 temper comparison

En25 Annealed and En25-HR are two conditions of the same steel grade, En25: Annealed versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. En25-HR is the stronger of the two: yield strength 560 MPa (81.2 ksi) against 440 MPa (63.8 ksi) for En25 Annealed, about 27% more; tensile strength follows at 880 MPa (128 ksi) vs 700 MPa (102 ksi). In exchange, En25 Annealed is the more ductile: elongation 22% versus 16% for En25-HR, and En25-HR is harder (255 HB vs 210 HB).

En25 AnnealedChoose it when the part is bent, formed or impact-loaded.

En25-HRChoose it when strength drives the design.

En25 Annealed vs En25-HR: properties

En25 AnnealedEn25-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

700 MPa102 ksi
880 MPa128 ksi

Yield Strength (0.2% offset)

440 MPa63.8 ksi
560 MPa81.2 ksi

Elongation at Break

22%
16%

Reduction in Area

55%
42%

Compressive Strength

710 MPa103 ksi
570 MPa82.7 ksi

Shear Strength

560 MPa81.2 ksi
530 MPa76.9 ksi

Fatigue Strength (Endurance Limit)

330 MPa47.9 ksi
405 MPa58.7 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
85 MPa·√m77.4 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
28 J20.7 ft·lbf

Hardness, Brinell

210 HB
255 HB

Hardness, Rockwell C

28 HRC
25 HRC

Hardness, Vickers

290 HV
268 HV

Same in both: Elastic (Young's) Modulus 207 GPa30 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,470°C2,678 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
43 W/m·K24.8 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -60°C-76 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.2 % IACS · Electrical Resistivity 2.4×10⁻⁷ Ω·m9.45 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

14 / 100
12 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
50%

Weldability

25 / 100
30 / 100

Formability (cold)

40 / 100
22 / 100

Same in both: Brazeability / Solderability 45 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleEn25

En25 Annealed vs En25-HR — frequently asked

Is En25-HR stronger than En25 Annealed?

Yes. En25-HR has a typical yield strength of 560 MPa (81.2 ksi) against 440 MPa (63.8 ksi) for En25 Annealed — about 27% more. Tensile strength is 880 MPa (128 ksi) vs 700 MPa (102 ksi).

Which condition does FabDigit quote by default, Annealed or HR?

T is the default En25 condition in the FabDigit quote flow (neither Annealed nor HR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, En25 Annealed or En25-HR?

En25 Annealed. Its machinability rates good (58/100) against fair (50/100) for En25-HR; for welding the order is En25-HR first (poor, 30/100) then En25 Annealed (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in En25 Annealed and En25-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.