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Steel D2 vs M2

Steel · grade comparison

Steel D2 and M2 are both steel grades, both tool steel. M2 is the stronger of the two: yield strength 570 MPa (82.7 ksi) against 450 MPa (65.3 ksi) for D2, about 27% more; tensile strength follows at 900 MPa (131 ksi) vs 750 MPa (109 ksi). In exchange, D2 is the more ductile: elongation 15% versus 12% for M2, and M2 is harder (235 HB vs 220 HB). D2 is lighter (7.7 g/cm³ vs 8.16 g/cm³ for M2) and M2 conducts electricity better (3.1 % IACS vs 2.7 % IACS).

D2Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

M2Choose it when strength drives the design.

D2 vs M2: properties

D2M2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
217 GPa31.5 Msi

Shear Modulus

80 GPa11.6 Msi
84 GPa12.2 Msi

Poisson's Ratio

0.29
0.28

Tensile Strength (Ultimate)

750 MPa109 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

450 MPa65.3 ksi
570 MPa82.7 ksi

Elongation at Break

15%
12%

Reduction in Area

30%
25%

Compressive Strength

900 MPa131 ksi
600 MPa87 ksi

Shear Strength

470 MPa68.2 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

340 MPa49.3 ksi
420 MPa60.9 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

220 HB
235 HB

Hardness, Rockwell B

97 HRB
99 HRB

Hardness, Vickers

230 HV
245 HV

Fracture Toughness (K_IC)

—
40 MPa·√m36.4 ksi·√in

Same in both: Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Density

7.7 g/cm³0.28 lb/in³
8.16 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,421°C2,590 °F
1,425°C2,597 °F

Liquidus Temperature

—
1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

20 W/m·K11.6 BTU/hr·ft·°F
21.5 W/m·K12.4 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
420 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10.5 µm/m·K5.8 µin/in·°F
10.1 µm/m·K5.6 µin/in·°F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.7 % IACS
3.1 % IACS

Electrical Resistivity

6.5×10⁻⁷ Ω·m25.6 µΩ·in
5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.55 V

Corrosion Resistance

28 / 100
15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
40%

Weldability

15 / 100
18 / 100

Formability (cold)

15 / 100
12 / 100

Castability

25 / 100
—

Brazeability / Solderability

35 / 100
45 / 100

Polishability

65 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

36 MJ/kg15,477 BTU/lb
48 MJ/kg20,636 BTU/lb

Embodied Carbon (primary production)

3 kg CO₂/kg
3.4 kg CO₂/kg

Embodied Water

80 L/kg9.6 gal/lb
70 L/kg8.4 gal/lb

Typical Recycled Content

45%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

97 kN·m/kg
110 kN·m/kg

Specific Stiffness (E / density)

27.3 MN·m/kg
26.6 MN·m/kg

Modulus of Resilience

482 kJ/m³
749 kJ/m³

Thermal Diffusivity

5.6 mm²/s
6.3 mm²/s

Thermal Shock Resistance Index

7
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleD2M2

Manufacturing and finishing

CapabilityD2M2
Default conditionAnnealedAnnealed
Relative cost$$$$$ Specialty$$$$$ Specialty
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

D2 vs M2 — frequently asked

Is M2 stronger than D2?

Yes. M2 has a typical yield strength of 570 MPa (82.7 ksi) against 450 MPa (65.3 ksi) for D2 — about 27% more. Tensile strength is 900 MPa (131 ksi) vs 750 MPa (109 ksi).

Which is cheaper, D2 or M2?

Both sit in the same relative cost tier ($$$$$, specialty); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, D2 or M2?

M2. Its machinability rates fair (35/100) against poor (30/100) for D2.

Ready to make it?

Upload a CAD file and FabDigit prices the part in D2 and M2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.