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Steel D2 Nitrided vs D2 Stress Relieved

Steel · D2 temper comparison

D2 Nitrided and D2 Stress Relieved are two conditions of the same steel grade, D2: Nitrided versus Stress Relieved. The chemistry is identical, so every difference below comes from the condition. D2 Nitrided is the stronger of the two: yield strength 1,850 MPa (268 ksi) against 460 MPa (66.7 ksi) for D2 Stress Relieved, about 4.0 times as much; tensile strength follows at 2,050 MPa (297 ksi) vs 760 MPa (110 ksi). In exchange, D2 Stress Relieved is the more ductile: elongation 14% versus 1% for D2 Nitrided, and D2 Nitrided is harder (1,200 HV vs 236 HV). D2 Nitrided runs hotter in service (450°C vs 200°C continuous). On the shop floor, D2 Stress Relieved machines more easily (poor vs not recommended) and D2 Stress Relieved welds better (poor vs not recommended).

D2 NitridedChoose it when strength drives the design, or when the part sees heat.

D2 Stress RelievedChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

D2 Nitrided vs D2 Stress Relieved: properties

D2 NitridedD2 Stress Relieved

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

2,050 MPa297 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

1,850 MPa268 ksi
460 MPa66.7 ksi

Elongation at Break

1%
14%

Reduction in Area

2%
28%

Compressive Strength

2,600 MPa377 ksi
910 MPa132 ksi

Shear Strength

1,300 MPa189 ksi
475 MPa68.9 ksi

Fatigue Strength (Endurance Limit)

850 MPa123 ksi
345 MPa50 ksi

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
24 J17.7 ft·lbf

Hardness, Brinell

220 HB
225 HB

Hardness, Rockwell B

97 HRB
98 HRB

Hardness, Vickers

1,200 HV
236 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.7 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,421°C2,590 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

450°C842 °F
200°C392 °F

Same in both: Thermal Conductivity 20 W/m·K11.6 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 10.5 µm/m·K5.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.6 % IACS
2.7 % IACS

Electrical Resistivity

6.6×10⁻⁷ Ω·m26 µΩ·in
6.5×10⁻⁷ Ω·m25.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

35 / 100
28 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.35 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

4 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

2%
30%

Weldability

3 / 100
18 / 100

Formability (cold)

2 / 100
16 / 100

Same in both: Castability 25 / 100 · Brazeability / Solderability 35 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 36 MJ/kg15,477 BTU/lb · Embodied Carbon (primary production) 3 kg CO₂/kg · Embodied Water 80 L/kg9.6 gal/lb · Typical Recycled Content 45%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleD2

D2 Nitrided vs D2 Stress Relieved — frequently asked

Is D2 Nitrided stronger than D2 Stress Relieved?

Yes. D2 Nitrided has a typical yield strength of 1,850 MPa (268 ksi) against 460 MPa (66.7 ksi) for D2 Stress Relieved — about 4.0 times as much. Tensile strength is 2,050 MPa (297 ksi) vs 760 MPa (110 ksi).

Which condition does FabDigit quote by default, Nitrided or Stress Relieved?

Annealed is the default D2 condition in the FabDigit quote flow (neither Nitrided nor Stress Relieved). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, D2 Nitrided or D2 Stress Relieved?

D2 Stress Relieved. Its machinability rates poor (30/100) against not recommended (4/100) for D2 Nitrided; for welding the order is D2 Stress Relieved first (poor, 18/100) then D2 Nitrided (not recommended, 3/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in D2 Nitrided and D2 Stress Relieved side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.