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Steel Alloy 50 vs GX5NiS36

Steel · grade comparison

Steel Alloy 50 and GX5NiS36 are both steel grades. Alloy 50 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 200 MPa (29 ksi) for GX5NiS36, about 25% more; tensile strength follows at 520 MPa (75.4 ksi) vs 420 MPa (60.9 ksi). Alloy 50 is the more ductile: elongation 38% versus 12% for GX5NiS36, and Alloy 50 is harder (145 HB vs 135 HB). Alloy 50 is stiffer (160 GPa vs 140 GPa) and Alloy 50 runs hotter in service (400°C vs 200°C continuous). On the shop floor, Alloy 50 welds better (very good vs poor).

Alloy 50Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Alloy 50 vs GX5NiS36: properties

Alloy 50GX5NiS36

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

160 GPa23.2 Msi
140 GPa20.3 Msi

Shear Modulus

62 GPa9 Msi
55 GPa8 Msi

Bulk Modulus

145 GPa21 Msi
105 GPa15.2 Msi

Tensile Strength (Ultimate)

520 MPa75.4 ksi
420 MPa60.9 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
200 MPa29 ksi

Elongation at Break

38%
12%

Reduction in Area

65%
20%

Compressive Strength

255 MPa37 ksi
430 MPa62.4 ksi

Shear Strength

360 MPa52.2 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
160 MPa23.2 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
58 MPa·√m52.8 ksi·√in

Charpy V-Notch Impact (RT)

120 J88.5 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

145 HB
135 HB

Hardness, Rockwell B

80 HRB
75 HRB

Hardness, Vickers

150 HV
142 HV

Same in both: Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

8.25 g/cm³0.3 lb/in³
8.1 g/cm³0.29 lb/in³

Same in both: Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14.5 W/m·K8.4 BTU/hr·ft·°F
11.5 W/m·K6.6 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
515 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

9.6 µm/m·K5.3 µin/in·°F
3 µm/m·K1.7 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
200°C392 °F

Min Service Temperature

-200°C-328 °F
-150°C-238 °F

Same in both: Latent Heat of Fusion 275 J/g118 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

3.8 % IACS
2.1 % IACS

Electrical Resistivity

4.5×10⁻⁷ Ω·m17.7 µΩ·in
8.2×10⁻⁷ Ω·m32.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
—

Same in both: Corrosion Resistance 30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Weldability

75 / 100
25 / 100

Formability (cold)

85 / 100
10 / 100

Brazeability / Solderability

70 / 100
55 / 100

Polishability

65 / 100
45 / 100

Castability

—
60 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 35%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

90 MJ/kg38,693 BTU/lb
110 MJ/kg47,292 BTU/lb

Embodied Carbon (primary production)

7 kg CO₂/kg
8.5 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

30%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

63 kN·m/kg
52 kN·m/kg

Specific Stiffness (E / density)

19.4 MN·m/kg
17.3 MN·m/kg

Modulus of Resilience

195 kJ/m³
143 kJ/m³

Thermal Diffusivity

3.5 mm²/s
2.8 mm²/s

Thermal Shock Resistance Index

5
12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleGX5NiS36Alloy 50

Manufacturing and finishing

CapabilityAlloy 50GX5NiS36
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Alloy 50 vs GX5NiS36 — frequently asked

Is Alloy 50 stronger than GX5NiS36?

Yes. Alloy 50 has a typical yield strength of 250 MPa (36.3 ksi) against 200 MPa (29 ksi) for GX5NiS36 — about 25% more. Tensile strength is 520 MPa (75.4 ksi) vs 420 MPa (60.9 ksi).

Which is cheaper, Alloy 50 or GX5NiS36?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Alloy 50 or GX5NiS36?

GX5NiS36, by a small margin. Both rate fair for machinability — 40/100 against 35/100 for Alloy 50; for welding the order is Alloy 50 first (very good, 75/100) then GX5NiS36 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 50 and GX5NiS36 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.