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Steel A842 Grade 450 AS-CAST vs A842 Grade 450-SR

Steel · A842 Grade 450 temper comparison

A842 Grade 450 AS-CAST and A842 Grade 450-SR are two conditions of the same steel grade, A842 Grade 450: AS-CAST versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. Both yield at about 350 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (AS-CAST versus stress relieved). A842 Grade 450-SR is the more ductile: elongation 1.8% versus 1.5% for A842 Grade 450 AS-CAST, and A842 Grade 450 AS-CAST is harder (22 HRC vs 20 HRC).

A842 Grade 450-SRChoose it when the part is bent, formed or impact-loaded.

A842 Grade 450 AS-CAST vs A842 Grade 450-SR: properties

A842 Grade 450 AS-CASTA842 Grade 450-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

490 MPa71.1 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

350 MPa50.8 ksi
340 MPa49.3 ksi

Elongation at Break

1.5%
1.8%

Compressive Strength

950 MPa138 ksi
920 MPa133 ksi

Shear Strength

430 MPa62.4 ksi
415 MPa60.2 ksi

Fatigue Strength (Endurance Limit)

205 MPa29.7 ksi
200 MPa29 ksi

Fracture Toughness (K_IC)

25 MPa·√m22.8 ksi·√in
26 MPa·√m23.7 ksi·√in

Charpy V-Notch Impact (RT)

3 J1.8 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

240 HB
230 HB

Hardness, Rockwell B

99 HRB
98 HRB

Hardness, Rockwell C

22 HRC
20 HRC

Hardness, Vickers

250 HV
240 HV

Same in both: Elastic (Young's) Modulus 150 GPa21.8 Msi · Shear Modulus 60 GPa8.7 Msi · Bulk Modulus 105 GPa15.2 Msi · Poisson's Ratio 0.26

Physical

Density and transition temperatures.

Same in both: Density 7.15 g/cm³0.26 lb/in³ · Melting Point (Solidus) 1,150°C2,102 °F · Liquidus Temperature 1,175°C2,147 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 36 W/m·K20.8 BTU/hr·ft·°F · Specific Heat Capacity 465 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 220 J/g94.6 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.2 % IACS · Electrical Resistivity 8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 16 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
38 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
48%

Weldability

25 / 100
30 / 100

Same in both: Formability (cold) 3 / 100 · Castability 62 / 100 · Brazeability / Solderability 40 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 22 MJ/kg9,458 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 30 L/kg3.6 gal/lb · Typical Recycled Content 90%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA842 Grade 450

A842 Grade 450 AS-CAST vs A842 Grade 450-SR — frequently asked

What is the difference between A842 Grade 450 AS-CAST and A842 Grade 450-SR?

A842 Grade 450 AS-CAST and A842 Grade 450-SR are two conditions of the same steel grade, A842 Grade 450: AS-CAST versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. Both yield at about 350 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (AS-CAST versus stress relieved).

Which condition does FabDigit quote by default, AS-CAST or SR?

AS-CAST is the default A842 Grade 450 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, A842 Grade 450 AS-CAST or A842 Grade 450-SR?

A842 Grade 450-SR. Its weldability rates poor (30/100) against poor (25/100) for A842 Grade 450 AS-CAST.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A842 Grade 450 AS-CAST and A842 Grade 450-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.