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Steel A656 vs SM490

Steel · grade comparison

Steel A656 and SM490 are both steel grades, both structural steel. A656 is the stronger of the two: yield strength 580 MPa (84.1 ksi) against 365 MPa (52.9 ksi) for SM490, about 59% more; tensile strength follows at 660 MPa (95.7 ksi) vs 530 MPa (76.9 ksi). In exchange, SM490 is the more ductile: elongation 23% versus 16% for A656, and A656 is harder (215 HB vs 160 HB). On the shop floor, SM490 welds better (excellent vs very good).

A656Choose it when strength drives the design.

SM490Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

A656 vs SM490: properties

A656SM490

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
206 GPa29.9 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

660 MPa95.7 ksi
530 MPa76.9 ksi

Yield Strength (0.2% offset)

580 MPa84.1 ksi
365 MPa52.9 ksi

Elongation at Break

16%
23%

Compressive Strength

580 MPa84.1 ksi
365 MPa52.9 ksi

Shear Strength

420 MPa60.9 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
240 MPa34.8 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

80 J59 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

215 HB
160 HB

Hardness, Rockwell B

96 HRB
84 HRB

Hardness, Rockwell C

18 HRC
—

Hardness, Vickers

225 HV
168 HV

Same in both: Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Reduction in Area 50%

Physical

Density and transition temperatures.

Liquidus Temperature

1,510°C2,750 °F
1,505°C2,741 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
48 W/m·K27.7 BTU/hr·ft·°F

Specific Heat Capacity

480 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Min Service Temperature

-40°C-40 °F
0°C32 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 350°C662 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
8.6 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
11 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
58%

Weldability

75 / 100
85 / 100

Formability (cold)

65 / 100
60 / 100

Brazeability / Solderability

45 / 100
60 / 100

Same in both: Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
30 L/kg3.6 gal/lb

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

84 kN·m/kg
68 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

841 kJ/m³
323 kJ/m³

Thermal Diffusivity

12.2 mm²/s
13 mm²/s

Thermal Shock Resistance Index

13
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA656SM490

Manufacturing and finishing

CapabilityA656SM490
Default conditionHRHR
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

A656 vs SM490 — frequently asked

Is A656 stronger than SM490?

Yes. A656 has a typical yield strength of 580 MPa (84.1 ksi) against 365 MPa (52.9 ksi) for SM490 — about 59% more. Tensile strength is 660 MPa (95.7 ksi) vs 530 MPa (76.9 ksi).

Which is cheaper, A656 or SM490?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A656 or SM490?

SM490. Its machinability rates good (55/100) against fair (50/100) for A656; for welding the order is SM490 first (excellent, 85/100) then A656 (very good, 75/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A656 and SM490 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.