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Steel A653-HR vs A653-SS40

Steel · A653 temper comparison

A653-HR and A653-SS40 are two conditions of the same steel grade, A653: HR (hot rolled) versus SS40 (SS Grade 40 [275]). The chemistry is identical, so every difference below comes from the condition. A653-SS40 is the stronger of the two: yield strength 305 MPa (44.2 ksi) against 260 MPa (37.7 ksi) for A653-HR, about 17% more; tensile strength follows at 400 MPa (58 ksi) vs 360 MPa (52.2 ksi). In exchange, A653-HR is the more ductile: elongation 32% versus 22% for A653-SS40, and A653-SS40 is harder (118 HB vs 110 HB).

A653-HRChoose it when the part is bent, formed or impact-loaded.

A653-SS40Choose it when strength drives the design.

A653-HR vs A653-SS40: properties

A653-HRA653-SS40

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

360 MPa52.2 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

260 MPa37.7 ksi
305 MPa44.2 ksi

Elongation at Break

32%
22%

Reduction in Area

55%
56%

Compressive Strength

260 MPa37.7 ksi
305 MPa44.2 ksi

Shear Strength

235 MPa34.1 ksi
265 MPa38.4 ksi

Fatigue Strength (Endurance Limit)

170 MPa24.7 ksi
180 MPa26.1 ksi

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
32 J23.6 ft·lbf

Hardness, Brinell

110 HB
118 HB

Hardness, Rockwell B

62 HRB
68 HRB

Hardness, Vickers

115 HV
124 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,495°C2,723 °F · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

52 W/m·K30 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.5 % IACS
10.3 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.65×10⁻⁷ Ω·m6.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -1.02 V · Corrosion Resistance 38 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
60 / 100

Formability (cold)

82 / 100
70 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 66% · Weldability 72 / 100 · Brazeability / Solderability 70 / 100 · Polishability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb · Embodied Carbon (primary production) 2.5 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA653

A653-HR vs A653-SS40 — frequently asked

Is A653-SS40 stronger than A653-HR?

Yes. A653-SS40 has a typical yield strength of 305 MPa (44.2 ksi) against 260 MPa (37.7 ksi) for A653-HR — about 17% more. Tensile strength is 400 MPa (58 ksi) vs 360 MPa (52.2 ksi).

Which condition does FabDigit quote by default, HR or SS40?

HR is the default A653 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose A653-HR over A653-SS40?

Pick A653-HR when the part is bent, formed or impact-loaded. Pick A653-SS40 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A653-HR and A653-SS40 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.