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Steel A36 vs S235J2G3

Steel · grade comparison

Steel A36 and S235J2G3 are both steel grades. Both yield at about 260 MPa — strength does not separate them. S235J2G3 is the more ductile: elongation 27% versus 22% for A36. A36 runs hotter in service (400°C vs 350°C continuous).

A36Choose it when the part sees heat.

S235J2G3Choose it when the part is bent, formed or impact-loaded.

A36 vs S235J2G3: properties

A36S235J2G3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
210 GPa30.5 Msi

Shear Modulus

79.3 GPa11.5 Msi
81 GPa11.7 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

450 MPa65.3 ksi
430 MPa62.4 ksi

Yield Strength (0.2% offset)

260 MPa37.7 ksi
250 MPa36.3 ksi

Elongation at Break

22%
27%

Reduction in Area

50%
60%

Compressive Strength

260 MPa37.7 ksi
250 MPa36.3 ksi

Shear Strength

275 MPa39.9 ksi
270 MPa39.2 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
180 MPa26.1 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
90 J66.4 ft·lbf

Hardness, Vickers

126 HV
125 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Hardness, Brinell 120 HB · Hardness, Rockwell B 67 HRB

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,470°C2,678 °F
1,425°C2,597 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51.9 W/m·K30 BTU/hr·ft·°F
50 W/m·K28.9 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Same in both: Latent Heat of Fusion 247 J/g106 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 11 % IACS · Electrical Resistivity 1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.6 V

Same in both: Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

72%
70%

Formability (cold)

80 / 100
85 / 100

Brazeability / Solderability

70 / 100
65 / 100

Same in both: Weldability 95 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
50 L/kg6 gal/lb

Typical Recycled Content

40%
35%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
55 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

169 kJ/m³
149 kJ/m³

Thermal Diffusivity

13.6 mm²/s
13.8 mm²/s

Thermal Shock Resistance Index

10
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA36S235J2G3

Manufacturing and finishing

CapabilityA36S235J2G3
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A36 vs S235J2G3 — frequently asked

What is the difference between A36 and S235J2G3?

Steel A36 and S235J2G3 are both steel grades. Both yield at about 260 MPa — strength does not separate them. S235J2G3 is the more ductile: elongation 27% versus 22% for A36.

Which is cheaper, A36 or S235J2G3?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A36 or S235J2G3?

A36, by a small margin. Both rate good for machinability — 65/100 against 60/100 for S235J2G3.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A36 and S235J2G3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.