Steel A2 vs D4
Steel · grade comparison
Steel A2 and D4 are both steel grades. D4 is the stronger of the two: tensile strength 780 MPa (113 ksi) against 740 MPa (107 ksi) for A2, about 5% more. In exchange, A2 is the more ductile: elongation 22% versus 12% for D4, and D4 is harder (235 HB vs 217 HB). A2 runs hotter in service (425°C vs 250°C continuous) and A2 conducts heat better (26 W/m·K vs 20 W/m·K). On the shop floor, A2 machines more easily (fair vs poor).
A2Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
D4Choose it when strength drives the design.
A2 vs D4: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Fracture Toughness (K_IC)
Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.28
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 2.7 % IACS · Electrical Resistivity 6.5×10⁻⁷ Ω·m25.6 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Galvanic Potential (seawater, vs SCE)
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Same in both: Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Water
Same in both: Embodied Energy (primary production) 36 MJ/kg15,477 BTU/lb · Embodied Carbon (primary production) 2.6 kg CO₂/kg · Typical Recycled Content 35%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | A2 | D4 |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | Annealed | — |
| Relative cost | $$$ Premium | $$$ Premium |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| HVOF Coating | Yes | — |
| Hot-Dip Galvanizing | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
A2 vs D4 — frequently asked
Is D4 stronger than A2?
Yes. D4 has a typical tensile strength of 780 MPa (113 ksi) against 740 MPa (107 ksi) for A2 — about 5% more.
Which is cheaper, A2 or D4?
Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, A2 or D4?
A2. Its machinability rates fair (45/100) against poor (28/100) for D4; for welding the order is A2 first (poor, 20/100) then D4 (not recommended, 12/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in A2 and D4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.