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Steel 826M40 Annealed vs 826M40 Nitrided

Steel · 826M40 temper comparison

826M40 Annealed and 826M40 Nitrided are two conditions of the same steel grade, 826M40: Annealed versus Nitrided. The chemistry is identical, so every difference below comes from the condition. 826M40 Nitrided is the stronger of the two: yield strength 810 MPa (117 ksi) against 480 MPa (69.6 ksi) for 826M40 Annealed, about 69% more; tensile strength follows at 1,000 MPa (145 ksi) vs 750 MPa (109 ksi). In exchange, 826M40 Annealed is the more ductile: elongation 22% versus 12% for 826M40 Nitrided, and 826M40 Nitrided is harder (277 HB vs 225 HB). On the shop floor, 826M40 Annealed machines more easily (good vs not recommended) and 826M40 Annealed welds better (poor vs not recommended).

826M40 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

826M40 NitridedChoose it when strength drives the design.

826M40 Annealed vs 826M40 Nitrided: properties

826M40 Annealed826M40 Nitrided

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

750 MPa109 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
810 MPa117 ksi

Elongation at Break

22%
12%

Reduction in Area

55%
45%

Compressive Strength

740 MPa107 ksi
830 MPa120 ksi

Shear Strength

570 MPa82.7 ksi
610 MPa88.5 ksi

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
600 MPa87 ksi

Fracture Toughness (K_IC)

105 MPa·√m95.6 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

225 HB
277 HB

Hardness, Rockwell C

29 HRC
57 HRC

Hardness, Vickers

291 HV
650 HV

Same in both: Elastic (Young's) Modulus 208 GPa30.2 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

450°C842 °F
480°C896 °F

Same in both: Thermal Conductivity 42 W/m·K24.3 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.2 % IACS · Electrical Resistivity 2.4×10⁻⁷ Ω·m9.45 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

13 / 100
20 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
10 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
10%

Weldability

25 / 100
5 / 100

Formability (cold)

40 / 100
5 / 100

Same in both: Castability 40 / 100 · Brazeability / Solderability 50 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 33 MJ/kg14,187 BTU/lb · Embodied Carbon (primary production) 2.5 kg CO₂/kg · Embodied Water 75 L/kg9 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale826M40

826M40 Annealed vs 826M40 Nitrided — frequently asked

Is 826M40 Nitrided stronger than 826M40 Annealed?

Yes. 826M40 Nitrided has a typical yield strength of 810 MPa (117 ksi) against 480 MPa (69.6 ksi) for 826M40 Annealed — about 69% more. Tensile strength is 1,000 MPa (145 ksi) vs 750 MPa (109 ksi).

Which condition does FabDigit quote by default, Annealed or Nitrided?

T is the default 826M40 condition in the FabDigit quote flow (neither Annealed nor Nitrided). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 826M40 Annealed or 826M40 Nitrided?

826M40 Annealed. Its machinability rates good (55/100) against not recommended (10/100) for 826M40 Nitrided; for welding the order is 826M40 Annealed first (poor, 25/100) then 826M40 Nitrided (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 826M40 Annealed and 826M40 Nitrided side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.