Steel 5120 Annealed vs 5120-HR
Steel · 5120 temper comparison
5120 Annealed and 5120-HR are two conditions of the same steel grade, 5120: Annealed versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. 5120-HR is the stronger of the two: yield strength 295 MPa (42.8 ksi) against 280 MPa (40.6 ksi) for 5120 Annealed, about 5% more. In exchange, 5120 Annealed is the more ductile: elongation 28% versus 25% for 5120-HR, and 5120-HR is harder (145 HB vs 131 HB). 5120 Annealed runs hotter in service (400°C vs 350°C continuous).
5120 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
5120-HRChoose it when strength drives the design.
5120 Annealed vs 5120-HR: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,500°C2,732 °F
Thermal
How each material carries heat and how hot it can run.
Max Service Temperature (continuous)
Same in both: Thermal Conductivity 46 W/m·K26.6 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -30°C-22 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 12 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Same in both: Brazeability / Solderability 70 / 100 · Polishability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
5120 Annealed vs 5120-HR — frequently asked
Is 5120-HR stronger than 5120 Annealed?
Yes. 5120-HR has a typical yield strength of 295 MPa (42.8 ksi) against 280 MPa (40.6 ksi) for 5120 Annealed — about 5% more. Tensile strength is 470 MPa (68.2 ksi) vs 450 MPa (65.3 ksi).
Which condition does FabDigit quote by default, Annealed or HR?
HR is the default 5120 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which welds better, 5120 Annealed or 5120-HR?
5120 Annealed. Its weldability rates good (65/100) against good (60/100) for 5120-HR.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 5120 Annealed and 5120-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.