Steel 4817 vs 5160
Steel · grade comparison
Steel 4817 and 5160 are both steel grades. 4817 is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 275 MPa (39.9 ksi) for 5160, about 64% more. 4817 is the more ductile: elongation 24% versus 17% for 5160. 5160 runs hotter in service (250°C vs 200°C continuous) and 5160 conducts heat better (46 W/m·K vs 33 W/m·K). On the shop floor, 5160 machines more easily (good vs fair), 4817 welds better (fair vs poor), and 4817 sits in a lower cost tier (standard, $$) than 5160 (premium, $$$).
4817Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
5160Choose it when the part sees heat, or when the part is machined in volume.
4817 vs 5160: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Shear Strength 450 MPa65.3 ksi · Fatigue Strength (Endurance Limit) 330 MPa47.9 ksi · Hardness, Rockwell B 92 HRB
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Resistivity
Electrical Conductivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Polishability
Castability
Same in both: Formability (cold) 45 / 100 · Brazeability / Solderability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Water 60 L/kg7.2 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 4817 | 5160 |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Default condition | — | Annealed |
| Relative cost | $$ Standard | $$$ Premium |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| Black Oxide | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| Cerakote | — | Yes |
| Chrome Plating | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| HVOF Coating | — | Yes |
| Hot-Dip Galvanizing | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
4817 vs 5160 — frequently asked
Is 4817 stronger than 5160?
Yes. 4817 has a typical yield strength of 450 MPa (65.3 ksi) against 275 MPa (39.9 ksi) for 5160 — about 64% more. Tensile strength is 690 MPa (100 ksi) vs 725 MPa (105 ksi).
Which is cheaper, 4817 or 5160?
4817 is the lower-cost material: it sits in the standard tier ($$) while 5160 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 4817 or 5160?
5160. Its machinability rates good (55/100) against fair (45/100) for 4817; for welding the order is 4817 first (fair, 35/100) then 5160 (poor, 25/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 4817 and 5160 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.