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Steel 4320 vs 5015

Steel · grade comparison

Steel 4320 and 5015 are both steel grades. 4320 is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 285 MPa (41.3 ksi) for 5015, about 46% more; tensile strength follows at 640 MPa (92.8 ksi) vs 415 MPa (60.2 ksi). In exchange, 5015 is the more ductile: elongation 32% versus 22% for 4320, and 4320 is harder (187 HB vs 121 HB). 5015 runs hotter in service (400°C vs 350°C continuous). On the shop floor, 5015 welds better (very good vs fair) and 5015 sits in a lower cost tier (budget, $) than 4320 (premium, $$$).

4320Choose it when strength drives the design.

5015Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

4320 vs 5015: properties

43205015

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

640 MPa92.8 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
285 MPa41.3 ksi

Elongation at Break

22%
32%

Reduction in Area

50%
63%

Shear Strength

415 MPa60.2 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
200 MPa29 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
95 J70.1 ft·lbf

Hardness, Brinell

187 HB
121 HB

Hardness, Rockwell B

90 HRB
68 HRB

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,500°C2,732 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Min Service Temperature

-60°C-76 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
1.8×10⁻⁷ Ω·m7.09 µΩ·in

Electrical Conductivity

—
9.5 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

11 / 100
12 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
60%

Weldability

40 / 100
78 / 100

Formability (cold)

45 / 100
74 / 100

Brazeability / Solderability

55 / 100
70 / 100

Polishability

60 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

50 L/kg6 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

82 kN·m/kg
53 kN·m/kg

Modulus of Resilience

420 kJ/m³
198 kJ/m³

Thermal Diffusivity

11.8 mm²/s
12.1 mm²/s

Thermal Shock Resistance Index

12
8

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale43205015

Manufacturing and finishing

Capability43205015
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$$ Premium$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4320 vs 5015 — frequently asked

Is 4320 stronger than 5015?

Yes. 4320 has a typical yield strength of 415 MPa (60.2 ksi) against 285 MPa (41.3 ksi) for 5015 — about 46% more. Tensile strength is 640 MPa (92.8 ksi) vs 415 MPa (60.2 ksi).

Which is cheaper, 4320 or 5015?

5015 is the lower-cost material: it sits in the budget tier ($) while 4320 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4320 or 5015?

5015. Its machinability rates good (58/100) against fair (50/100) for 4320; for welding the order is 5015 first (very good, 78/100) then 4320 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4320 and 5015 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.