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Steel 4150 vs MS1500

Steel · grade comparison

Steel 4150 and MS1500 are both steel grades, both high strength steel. MS1500 is the stronger of the two: yield strength 1,250 MPa (181 ksi) against 520 MPa (75.4 ksi) for 4150, about 140% more; tensile strength follows at 1,550 MPa (225 ksi) vs 860 MPa (125 ksi). In exchange, 4150 is the more ductile: elongation 16% versus 5% for MS1500, and MS1500 is harder (46 HRC vs 21 HRC). 4150 runs hotter in service (400°C vs 200°C continuous) and 4150 conducts heat better (42.6 W/m·K vs 30 W/m·K). On the shop floor, 4150 machines more easily (fair vs poor), MS1500 welds better (fair vs poor), and MS1500 sits in a lower cost tier (standard, $$) than 4150 (premium, $$$).

4150Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

MS1500Choose it when strength drives the design, or when it will be welded.

4150 vs MS1500: properties

4150MS1500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

860 MPa125 ksi
1,550 MPa225 ksi

Yield Strength (0.2% offset)

520 MPa75.4 ksi
1,250 MPa181 ksi

Elongation at Break

16%
5%

Reduction in Area

40%
—

Shear Strength

560 MPa81.2 ksi
930 MPa135 ksi

Fatigue Strength (Endurance Limit)

390 MPa56.6 ksi
650 MPa94.3 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
—

Hardness, Brinell

235 HB
—

Hardness, Rockwell C

21 HRC
46 HRC

Hardness, Vickers

245 HV
470 HV

Fracture Toughness (K_IC)

—
50 MPa·√m45.5 ksi·√in

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,425°C2,597 °F

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
30 W/m·K17.3 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
200°C392 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
15%

Weldability

25 / 100
50 / 100

Formability (cold)

25 / 100
18 / 100

Castability

35 / 100
—

Brazeability / Solderability

55 / 100
—

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Water

60 L/kg7.2 gal/lb
40 L/kg4.8 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

110 kN·m/kg
197 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

660 kJ/m³
3,720 kJ/m³

Thermal Diffusivity

11.5 mm²/s
8.1 mm²/s

Thermal Shock Resistance Index

15
18

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4150MS1500

Manufacturing and finishing

Capability4150MS1500
CNC machiningYes—
Default conditionHRCR
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

4150 vs MS1500 — frequently asked

Is MS1500 stronger than 4150?

Yes. MS1500 has a typical yield strength of 1,250 MPa (181 ksi) against 520 MPa (75.4 ksi) for 4150 — about 140% more. Tensile strength is 1,550 MPa (225 ksi) vs 860 MPa (125 ksi).

Which is cheaper, 4150 or MS1500?

MS1500 is the lower-cost material: it sits in the standard tier ($$) while 4150 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4150 or MS1500?

4150. Its machinability rates fair (45/100) against poor (22/100) for MS1500; for welding the order is MS1500 first (fair, 50/100) then 4150 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4150 and MS1500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.