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Steel 4150 vs DP980

Steel · grade comparison

Steel 4150 and DP980 are both steel grades, both high strength steel. DP980 is the stronger of the two: yield strength 680 MPa (98.6 ksi) against 520 MPa (75.4 ksi) for 4150, about 31% more; tensile strength follows at 1,030 MPa (149 ksi) vs 860 MPa (125 ksi). In exchange, 4150 is the more ductile: elongation 16% versus 9% for DP980, and DP980 is harder (300 HB vs 235 HB). 4150 runs hotter in service (400°C vs 200°C continuous) and DP980 conducts electricity better (9 % IACS vs 7.8 % IACS). On the shop floor, 4150 machines more easily (fair vs poor), DP980 welds better (good vs poor), and DP980 sits in a lower cost tier (standard, $$) than 4150 (premium, $$$).

4150Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

DP980Choose it when strength drives the design, or when it will be welded.

4150 vs DP980: properties

4150DP980

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Bulk Modulus

160 GPa23.2 Msi
166 GPa24.1 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

860 MPa125 ksi
1,030 MPa149 ksi

Yield Strength (0.2% offset)

520 MPa75.4 ksi
680 MPa98.6 ksi

Elongation at Break

16%
9%

Reduction in Area

40%
—

Shear Strength

560 MPa81.2 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

390 MPa56.6 ksi
420 MPa60.9 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
—

Hardness, Brinell

235 HB
300 HB

Hardness, Rockwell C

21 HRC
32 HRC

Hardness, Vickers

245 HV
320 HV

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,450°C2,642 °F

Liquidus Temperature

1,490°C2,714 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
200°C392 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
9 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
10 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
30%

Weldability

25 / 100
60 / 100

Formability (cold)

25 / 100
35 / 100

Castability

35 / 100
—

Brazeability / Solderability

55 / 100
40 / 100

Polishability

60 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Water

60 L/kg7.2 gal/lb
40 L/kg4.8 gal/lb

Typical Recycled Content

30%
20%

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

110 kN·m/kg
131 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

660 kJ/m³
1,101 kJ/m³

Thermal Diffusivity

11.5 mm²/s
12.2 mm²/s

Thermal Shock Resistance Index

15
18

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4150DP980

Manufacturing and finishing

Capability4150DP980
CNC machiningYes—
Default conditionHRCR
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

4150 vs DP980 — frequently asked

Is DP980 stronger than 4150?

Yes. DP980 has a typical yield strength of 680 MPa (98.6 ksi) against 520 MPa (75.4 ksi) for 4150 — about 31% more. Tensile strength is 1,030 MPa (149 ksi) vs 860 MPa (125 ksi).

Which is cheaper, 4150 or DP980?

DP980 is the lower-cost material: it sits in the standard tier ($$) while 4150 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4150 or DP980?

4150. Its machinability rates fair (45/100) against poor (25/100) for DP980; for welding the order is DP980 first (good, 60/100) then 4150 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4150 and DP980 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.