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Steel 4150 vs 94B15

Steel · grade comparison

Steel 4150 and 94B15 are both steel grades. 4150 is the stronger of the two: yield strength 520 MPa (75.4 ksi) against 330 MPa (47.9 ksi) for 94B15, about 58% more; tensile strength follows at 860 MPa (125 ksi) vs 510 MPa (74 ksi). In exchange, 94B15 is the more ductile: elongation 26% versus 16% for 4150, and 4150 is harder (235 HB vs 143 HB). On the shop floor, 94B15 machines more easily (good vs fair), 94B15 welds better (good vs poor), and 94B15 sits in a lower cost tier (budget, $) than 4150 (premium, $$$).

4150Choose it when strength drives the design.

94B15Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

4150 vs 94B15: properties

415094B15

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

860 MPa125 ksi
510 MPa74 ksi

Yield Strength (0.2% offset)

520 MPa75.4 ksi
330 MPa47.9 ksi

Elongation at Break

16%
26%

Reduction in Area

40%
58%

Shear Strength

560 MPa81.2 ksi
340 MPa49.3 ksi

Fatigue Strength (Endurance Limit)

390 MPa56.6 ksi
240 MPa34.8 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
70 J51.6 ft·lbf

Hardness, Brinell

235 HB
143 HB

Hardness, Rockwell C

21 HRC
—

Hardness, Vickers

245 HV
—

Fracture Toughness (K_IC)

—
110 MPa·√m100 ksi·√in

Hardness, Rockwell B

—
78 HRB

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,425°C2,597 °F

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
10 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
65%

Weldability

25 / 100
62 / 100

Formability (cold)

25 / 100
70 / 100

Castability

35 / 100
—

Brazeability / Solderability

55 / 100
65 / 100

Polishability

60 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
1.9 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
40 L/kg4.8 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

110 kN·m/kg
65 kN·m/kg

Modulus of Resilience

660 kJ/m³
266 kJ/m³

Thermal Diffusivity

11.5 mm²/s
11.9 mm²/s

Thermal Shock Resistance Index

15
9

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale415094B15

Manufacturing and finishing

Capability415094B15
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$$ Premium$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4150 vs 94B15 — frequently asked

Is 4150 stronger than 94B15?

Yes. 4150 has a typical yield strength of 520 MPa (75.4 ksi) against 330 MPa (47.9 ksi) for 94B15 — about 58% more. Tensile strength is 860 MPa (125 ksi) vs 510 MPa (74 ksi).

Which is cheaper, 4150 or 94B15?

94B15 is the lower-cost material: it sits in the budget tier ($) while 4150 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4150 or 94B15?

94B15. Its machinability rates good (62/100) against fair (45/100) for 4150; for welding the order is 94B15 first (good, 62/100) then 4150 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4150 and 94B15 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.