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Steel 4150 vs 4621

Steel · grade comparison

Steel 4150 and 4621 are both steel grades. 4150 is the stronger of the two: yield strength 520 MPa (75.4 ksi) against 380 MPa (55.1 ksi) for 4621, about 37% more; tensile strength follows at 860 MPa (125 ksi) vs 530 MPa (76.9 ksi). In exchange, 4621 is the more ductile: elongation 30% versus 16% for 4150, and 4150 is harder (235 HB vs 156 HB). On the shop floor, 4621 machines more easily (good vs fair), 4621 welds better (fair vs poor), and 4621 sits in a lower cost tier (standard, $$) than 4150 (premium, $$$).

4150Choose it when strength drives the design.

4621Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

4150 vs 4621: properties

41504621

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

860 MPa125 ksi
530 MPa76.9 ksi

Yield Strength (0.2% offset)

520 MPa75.4 ksi
380 MPa55.1 ksi

Elongation at Break

16%
30%

Reduction in Area

40%
60%

Shear Strength

560 MPa81.2 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

390 MPa56.6 ksi
245 MPa35.5 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
95 J70.1 ft·lbf

Hardness, Brinell

235 HB
156 HB

Hardness, Rockwell C

21 HRC
—

Hardness, Vickers

245 HV
164 HV

Compressive Strength

—
380 MPa55.1 ksi

Fracture Toughness (K_IC)

—
100 MPa·√m91 ksi·√in

Hardness, Rockwell B

—
82 HRB

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,420°C2,588 °F

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
260 J/g112 BTU/lb

Min Service Temperature

-40°C-40 °F
-60°C-76 °F

Same in both: Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.61 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
65%

Weldability

25 / 100
45 / 100

Formability (cold)

25 / 100
60 / 100

Castability

35 / 100
—

Brazeability / Solderability

55 / 100
60 / 100

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
62 L/kg7.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

110 kN·m/kg
68 kN·m/kg

Modulus of Resilience

660 kJ/m³
352 kJ/m³

Thermal Diffusivity

11.5 mm²/s
11.8 mm²/s

Thermal Shock Resistance Index

15
9

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale41504621

Manufacturing and finishing

Capability41504621
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4150 vs 4621 — frequently asked

Is 4150 stronger than 4621?

Yes. 4150 has a typical yield strength of 520 MPa (75.4 ksi) against 380 MPa (55.1 ksi) for 4621 — about 37% more. Tensile strength is 860 MPa (125 ksi) vs 530 MPa (76.9 ksi).

Which is cheaper, 4150 or 4621?

4621 is the lower-cost material: it sits in the standard tier ($$) while 4150 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4150 or 4621?

4621. Its machinability rates good (58/100) against fair (45/100) for 4150; for welding the order is 4621 first (fair, 45/100) then 4150 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4150 and 4621 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.