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Steel 4140 Annealed vs 4140-CD

Steel · 4140 temper comparison

4140 Annealed and 4140-CD are two conditions of the same steel grade, 4140: Annealed versus CD (cold drawn). The chemistry is identical, so every difference below comes from the condition. 4140-CD is the stronger of the two: yield strength 660 MPa (95.7 ksi) against 415 MPa (60.2 ksi) for 4140 Annealed, about 59% more; tensile strength follows at 800 MPa (116 ksi) vs 655 MPa (95 ksi). In exchange, 4140 Annealed is the more ductile: elongation 25.7% versus 15% for 4140-CD, and 4140-CD is harder (235 HB vs 197 HB).

4140 AnnealedChoose it when the part is bent, formed or impact-loaded.

4140-CDChoose it when strength drives the design.

4140 Annealed vs 4140-CD: properties

4140 Annealed4140-CD

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
207 GPa30 Msi

Tensile Strength (Ultimate)

655 MPa95 ksi
800 MPa116 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
660 MPa95.7 ksi

Elongation at Break

25.7%
15%

Reduction in Area

57%
40%

Shear Strength

400 MPa58 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

330 MPa47.9 ksi
380 MPa55.1 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
80 MPa·√m72.8 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
28 J20.7 ft·lbf

Hardness, Brinell

197 HB
235 HB

Hardness, Rockwell B

92 HRB
99 HRB

Hardness, Vickers

207 HV
245 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Compressive Strength 480 MPa69.6 ksi

Physical

Density and transition temperatures.

Liquidus Temperature

1,483°C2,701 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,416°C2,581 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Same in both: Thermal Conductivity 42.6 W/m·K24.6 BTU/hr·ft·°F · Specific Heat Capacity 473 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

63 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
62%

Weldability

45 / 100
38 / 100

Formability (cold)

55 / 100
30 / 100

Polishability

60 / 100
65 / 100

Same in both: Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
1.9 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4140

4140 Annealed vs 4140-CD — frequently asked

Is 4140-CD stronger than 4140 Annealed?

Yes. 4140-CD has a typical yield strength of 660 MPa (95.7 ksi) against 415 MPa (60.2 ksi) for 4140 Annealed — about 59% more. Tensile strength is 800 MPa (116 ksi) vs 655 MPa (95 ksi).

Which condition does FabDigit quote by default, Annealed or CD?

HR is the default 4140 condition in the FabDigit quote flow (neither Annealed nor CD). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 4140 Annealed or 4140-CD?

4140 Annealed, by a small margin. Both rate good for machinability — 63/100 against 58/100 for 4140-CD; for welding the order is 4140 Annealed first (fair, 45/100) then 4140-CD (fair, 38/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4140 Annealed and 4140-CD side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.