FabDigitFabDigit

Steel 4028 vs 4150

Steel · grade comparison

Steel 4028 and 4150 are both steel grades. 4150 is the stronger of the two: tensile strength 860 MPa (125 ksi) against 585 MPa (84.8 ksi) for 4028, about 47% more. 4150 is harder — 235 HB against 179 HB for 4028 — which matters for wear surfaces and threads. 4150 runs hotter in service (400°C vs 350°C continuous). On the shop floor, 4028 machines more easily (very good vs fair), 4028 forms better (fair vs poor), and 4028 sits in a lower cost tier (budget, $) than 4150 (premium, $$$).

4028Choose it when the part is machined in volume, or when cost is the deciding factor.

4150Choose it when strength drives the design, or when surface hardness matters.

4028 vs 4150: properties

40284150

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

585 MPa84.8 ksi
860 MPa125 ksi

Yield Strength (0.2% offset)

505 MPa73.2 ksi
520 MPa75.4 ksi

Reduction in Area

45%
40%

Compressive Strength

505 MPa73.2 ksi
—

Shear Strength

350 MPa50.8 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

265 MPa38.4 ksi
390 MPa56.6 ksi

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

179 HB
235 HB

Hardness, Rockwell B

89 HRB
—

Hardness, Vickers

188 HV
245 HV

Hardness, Rockwell C

—
21 HRC

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Elongation at Break 16%

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,416°C2,581 °F

Liquidus Temperature

1,500°C2,732 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
42.6 W/m·K24.6 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
473 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
7.8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.6 V

Corrosion Resistance

11 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

75%
50%

Weldability

30 / 100
25 / 100

Formability (cold)

40 / 100
25 / 100

Castability

40 / 100
35 / 100

Brazeability / Solderability

60 / 100
55 / 100

Polishability

45 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
31 MJ/kg13,328 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Typical Recycled Content

35%
30%

Same in both: Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
110 kN·m/kg

Modulus of Resilience

622 kJ/m³
660 kJ/m³

Thermal Diffusivity

11.8 mm²/s
11.5 mm²/s

Thermal Shock Resistance Index

10
15

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale41504028

Manufacturing and finishing

Capability40284150
CNC machining—Yes
Sheet metal—Yes
Default condition—HR
Relative cost$ Budget$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4028 vs 4150 — frequently asked

Is 4150 stronger than 4028?

Yes. 4150 has a typical tensile strength of 860 MPa (125 ksi) against 585 MPa (84.8 ksi) for 4028 — about 47% more.

Which is cheaper, 4028 or 4150?

4028 is the lower-cost material: it sits in the budget tier ($) while 4150 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4028 or 4150?

4028. Its machinability rates very good (72/100) against fair (45/100) for 4150; for welding the order is 4028 first (poor, 30/100) then 4150 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4028 and 4150 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.