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Steel 38CrMoAlA-HR vs 38CrMoAlA Q&T

Steel · 38CrMoAlA temper comparison

38CrMoAlA-HR and 38CrMoAlA Q&T are two conditions of the same steel grade, 38CrMoAlA: HR (hot rolled) versus Q&T (quenched and tempered). The chemistry is identical, so every difference below comes from the condition. 38CrMoAlA Q&T is the stronger of the two: yield strength 880 MPa (128 ksi) against 550 MPa (79.8 ksi) for 38CrMoAlA-HR, about 60% more; tensile strength follows at 1,030 MPa (149 ksi) vs 850 MPa (123 ksi). 38CrMoAlA Q&T is harder — 310 HB against 255 HB for 38CrMoAlA-HR — which matters for wear surfaces and threads. 38CrMoAlA Q&T runs hotter in service (500°C vs 450°C continuous). On the shop floor, 38CrMoAlA-HR forms better (30 vs 20 out of 100).

38CrMoAlA Q&TChoose it when strength drives the design, or when surface hardness matters.

38CrMoAlA-HR vs 38CrMoAlA Q&T: properties

38CrMoAlA-HR38CrMoAlA Q&T

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

850 MPa123 ksi
1,030 MPa149 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
880 MPa128 ksi

Reduction in Area

45%
55%

Compressive Strength

570 MPa82.7 ksi
900 MPa131 ksi

Shear Strength

510 MPa74 ksi
640 MPa92.8 ksi

Fatigue Strength (Endurance Limit)

385 MPa55.8 ksi
470 MPa68.2 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

38 J28 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

255 HB
310 HB

Hardness, Rockwell C

25 HRC
32 HRC

Hardness, Vickers

268 HV
325 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Elongation at Break 16%

Physical

Density and transition temperatures.

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

450°C842 °F
500°C932 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.2 % IACS
7.8 % IACS

Electrical Resistivity

2.1×10⁻⁷ Ω·m8.27 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
55%

Weldability

22 / 100
20 / 100

Formability (cold)

30 / 100
20 / 100

Same in both: Castability 25 / 100 · Brazeability / Solderability 35 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 55 L/kg6.6 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale38CrMoAlA

38CrMoAlA-HR vs 38CrMoAlA Q&T — frequently asked

Is 38CrMoAlA Q&T stronger than 38CrMoAlA-HR?

Yes. 38CrMoAlA Q&T has a typical yield strength of 880 MPa (128 ksi) against 550 MPa (79.8 ksi) for 38CrMoAlA-HR — about 60% more. Tensile strength is 1,030 MPa (149 ksi) vs 850 MPa (123 ksi).

Which condition does FabDigit quote by default, HR or Q&T?

Q&T is the default 38CrMoAlA condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose 38CrMoAlA-HR over 38CrMoAlA Q&T?

Pick 38CrMoAlA Q&T when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 38CrMoAlA-HR and 38CrMoAlA Q&T side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.