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Steel 38CrMoAlA-HR vs 38CrMoAlA Normalized

Steel · 38CrMoAlA temper comparison

38CrMoAlA-HR and 38CrMoAlA Normalized are two conditions of the same steel grade, 38CrMoAlA: HR (hot rolled) versus Normalized. The chemistry is identical, so every difference below comes from the condition. 38CrMoAlA Normalized is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for 38CrMoAlA-HR, about 13% more; tensile strength follows at 900 MPa (131 ksi) vs 850 MPa (123 ksi). 38CrMoAlA Normalized is harder — 270 HB against 255 HB for 38CrMoAlA-HR — which matters for wear surfaces and threads.

38CrMoAlA NormalizedChoose it when strength drives the design, or when surface hardness matters.

38CrMoAlA-HR vs 38CrMoAlA Normalized: properties

38CrMoAlA-HR38CrMoAlA Normalized

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

850 MPa123 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
620 MPa89.9 ksi

Elongation at Break

16%
15%

Compressive Strength

570 MPa82.7 ksi
640 MPa92.8 ksi

Shear Strength

510 MPa74 ksi
540 MPa78.3 ksi

Fatigue Strength (Endurance Limit)

385 MPa55.8 ksi
410 MPa59.5 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
62 MPa·√m56.4 ksi·√in

Charpy V-Notch Impact (RT)

38 J28 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

255 HB
270 HB

Hardness, Rockwell C

25 HRC
27 HRC

Hardness, Vickers

268 HV
285 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 45%

Physical

Density and transition temperatures.

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
35 W/m·K20.2 BTU/hr·ft·°F

Max Service Temperature (continuous)

450°C842 °F
480°C896 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.2 % IACS
8 % IACS

Electrical Resistivity

2.1×10⁻⁷ Ω·m8.27 µΩ·in
2.15×10⁻⁷ Ω·m8.46 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

30 / 100
26 / 100

Same in both: Machinability 42 / 100 · Machinability Rating (AISI 1212 = 100 %) 50% · Weldability 22 / 100 · Castability 25 / 100 · Brazeability / Solderability 35 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 55 L/kg6.6 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale38CrMoAlA

38CrMoAlA-HR vs 38CrMoAlA Normalized — frequently asked

Is 38CrMoAlA Normalized stronger than 38CrMoAlA-HR?

Yes. 38CrMoAlA Normalized has a typical yield strength of 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for 38CrMoAlA-HR — about 13% more. Tensile strength is 900 MPa (131 ksi) vs 850 MPa (123 ksi).

Which condition does FabDigit quote by default, HR or Normalized?

Q&T is the default 38CrMoAlA condition in the FabDigit quote flow (neither HR nor Normalized). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose 38CrMoAlA-HR over 38CrMoAlA Normalized?

Pick 38CrMoAlA Normalized when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 38CrMoAlA-HR and 38CrMoAlA Normalized side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.