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Steel 34MnB5 vs 80MoCrV42-16

Steel · grade comparison

Steel 34MnB5 and 80MoCrV42-16 are both steel grades. 80MoCrV42-16 is the stronger of the two: yield strength 500 MPa (72.5 ksi) against 420 MPa (60.9 ksi) for 34MnB5, about 19% more; tensile strength follows at 830 MPa (120 ksi) vs 620 MPa (89.9 ksi). 80MoCrV42-16 is the more ductile: elongation 16% versus 14% for 34MnB5, and 80MoCrV42-16 is harder (235 HB vs 185 HB). 34MnB5 runs hotter in service (400°C vs 250°C continuous) and 34MnB5 conducts heat better (44 W/m·K vs 24 W/m·K). On the shop floor, 34MnB5 machines more easily (good vs poor), 34MnB5 welds better (good vs not recommended), and 34MnB5 sits in a lower cost tier (standard, $$) than 80MoCrV42-16 (high, $$$$).

34MnB5Choose it when the part sees heat, or when the part is machined in volume.

80MoCrV42-16Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

34MnB5 vs 80MoCrV42-16: properties

34MnB580MoCrV42-16

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
200 GPa29 Msi

Shear Modulus

80 GPa11.6 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

620 MPa89.9 ksi
830 MPa120 ksi

Yield Strength (0.2% offset)

420 MPa60.9 ksi
500 MPa72.5 ksi

Elongation at Break

14%
16%

Reduction in Area

45%
30%

Shear Strength

400 MPa58 ksi
520 MPa75.4 ksi

Fatigue Strength (Endurance Limit)

280 MPa40.6 ksi
380 MPa55.1 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
—

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

185 HB
235 HB

Hardness, Rockwell B

89 HRB
99 HRB

Hardness, Vickers

195 HV
247 HV

Compressive Strength

—
900 MPa131 ksi

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.97 g/cm³0.29 lb/in³

Liquidus Temperature

1,495°C2,723 °F
1,470°C2,678 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
24 W/m·K13.9 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.5 µm/m·K6.9 µin/in·°F
11.3 µm/m·K6.3 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
250°C482 °F

Min Service Temperature

-40°C-40 °F
-60°C-76 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
2.9 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

11 / 100
15 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
38%

Weldability

55 / 100
12 / 100

Formability (cold)

60 / 100
15 / 100

Brazeability / Solderability

45 / 100
35 / 100

Polishability

55 / 100
85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
42 MJ/kg18,057 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
3 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
65 L/kg7.8 gal/lb

Typical Recycled Content

25%
20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
104 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
25.1 MN·m/kg

Modulus of Resilience

420 kJ/m³
625 kJ/m³

Thermal Diffusivity

11.9 mm²/s
6.5 mm²/s

Thermal Shock Resistance Index

10
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale34MnB580MoCrV42-16

Manufacturing and finishing

Capability34MnB580MoCrV42-16
Sheet metalYes—
Default conditionCR—
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——
Black OxideYes—
CerakoteYes—
Chrome PlatingYes—
E-CoatingYes—
Hot-Dip GalvanizingYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—
Tin PlatingYes—
Zinc PlatingYes—
Zinc-Flake (Dip-Spin) CoatingYes—
Zinc-Nickel PlatingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

34MnB5 vs 80MoCrV42-16 — frequently asked

Is 80MoCrV42-16 stronger than 34MnB5?

Yes. 80MoCrV42-16 has a typical yield strength of 500 MPa (72.5 ksi) against 420 MPa (60.9 ksi) for 34MnB5 — about 19% more. Tensile strength is 830 MPa (120 ksi) vs 620 MPa (89.9 ksi).

Which is cheaper, 34MnB5 or 80MoCrV42-16?

34MnB5 is the lower-cost material: it sits in the standard tier ($$) while 80MoCrV42-16 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 34MnB5 or 80MoCrV42-16?

34MnB5. Its machinability rates good (55/100) against poor (30/100) for 80MoCrV42-16; for welding the order is 34MnB5 first (good, 55/100) then 80MoCrV42-16 (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 34MnB5 and 80MoCrV42-16 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.