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Steel 25KhGT vs 4320

Steel · grade comparison

Steel 25KhGT and 4320 are both steel grades. Both yield at about 400 MPa — strength does not separate them. 4320 is the more ductile: elongation 22% versus 18% for 25KhGT, and 25KhGT is harder (197 HB vs 187 HB). On the shop floor, 25KhGT machines more easily (good vs fair), 4320 welds better (fair vs poor), and 25KhGT sits in a lower cost tier (budget, $) than 4320 (premium, $$$).

25KhGTChoose it when the part is machined in volume, or when cost is the deciding factor.

4320Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

25KhGT vs 4320: properties

25KhGT4320

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

212 GPa30.7 Msi
205 GPa29.7 Msi

Shear Modulus

82 GPa11.9 Msi
80 GPa11.6 Msi

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

620 MPa89.9 ksi
640 MPa92.8 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
415 MPa60.2 ksi

Elongation at Break

18%
22%

Reduction in Area

45%
50%

Compressive Strength

400 MPa58 ksi
—

Shear Strength

380 MPa55.1 ksi
415 MPa60.2 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
300 MPa43.5 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
—

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
70 J51.6 ft·lbf

Hardness, Brinell

197 HB
187 HB

Hardness, Rockwell B

92 HRB
90 HRB

Hardness, Vickers

207 HV
—

Same in both: Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Same in both: Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

40 W/m·K23.1 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.8 µm/m·K6.6 µin/in·°F
11.7 µm/m·K6.5 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Min Service Temperature

-40°C-40 °F
-60°C-76 °F

Same in both: Max Service Temperature (continuous) 350°C662 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
—

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
55%

Weldability

30 / 100
40 / 100

Formability (cold)

48 / 100
45 / 100

Same in both: Brazeability / Solderability 55 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
31 MJ/kg13,328 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
50 L/kg6 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
82 kN·m/kg

Specific Stiffness (E / density)

27.2 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

377 kJ/m³
420 kJ/m³

Thermal Diffusivity

10.9 mm²/s
11.8 mm²/s

Thermal Shock Resistance Index

10
12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale432025KhGT

Manufacturing and finishing

Capability25KhGT4320
CNC machining—Yes
Sheet metal—Yes
Default condition—HR
Relative cost$ Budget$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

25KhGT vs 4320 — frequently asked

What is the difference between 25KhGT and 4320?

Steel 25KhGT and 4320 are both steel grades. Both yield at about 400 MPa — strength does not separate them. 4320 is the more ductile: elongation 22% versus 18% for 25KhGT, and 25KhGT is harder (197 HB vs 187 HB).

Which is cheaper, 25KhGT or 4320?

25KhGT is the lower-cost material: it sits in the budget tier ($) while 4320 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 25KhGT or 4320?

25KhGT. Its machinability rates good (60/100) against fair (50/100) for 4320; for welding the order is 4320 first (fair, 40/100) then 25KhGT (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 25KhGT and 4320 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.