FabDigitFabDigit

Steel 10B38 vs 38CrMoAl

Steel · grade comparison

Steel 10B38 and 38CrMoAl are both steel grades, both specialty steel. 38CrMoAl is the stronger of the two: yield strength 880 MPa (128 ksi) against 320 MPa (46.4 ksi) for 10B38, about 175% more; tensile strength follows at 1,030 MPa (149 ksi) vs 570 MPa (82.7 ksi). In exchange, 10B38 is the more ductile: elongation 20% versus 16% for 38CrMoAl, and 38CrMoAl is harder (310 HB vs 163 HB). 38CrMoAl runs hotter in service (500°C vs 400°C continuous) and 10B38 conducts heat better (49 W/m·K vs 36 W/m·K). On the shop floor, 10B38 machines more easily (good vs fair) and 10B38 welds better (good vs poor).

10B38Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

38CrMoAlChoose it when strength drives the design, or when the part sees heat.

10B38 vs 38CrMoAl: properties

10B3838CrMoAl

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Tensile Strength (Ultimate)

570 MPa82.7 ksi
1,030 MPa149 ksi

Yield Strength (0.2% offset)

320 MPa46.4 ksi
880 MPa128 ksi

Elongation at Break

20%
16%

Reduction in Area

45%
55%

Compressive Strength

320 MPa46.4 ksi
900 MPa131 ksi

Shear Strength

380 MPa55.1 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
480 MPa69.6 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

163 HB
310 HB

Hardness, Rockwell B

85 HRB
—

Hardness, Vickers

170 HV
325 HV

Fracture Toughness (K_IC)

—
70 MPa·√m63.7 ksi·√in

Hardness, Rockwell C

—
32 HRC

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,450°C2,642 °F

Same in both: Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
11.8 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
500°C932 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
7.8 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Corrosion Resistance

10 / 100
16 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
45%

Weldability

55 / 100
18 / 100

Formability (cold)

60 / 100
20 / 100

Brazeability / Solderability

65 / 100
40 / 100

Polishability

55 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

73 kN·m/kg
132 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.9 MN·m/kg

Modulus of Resilience

250 kJ/m³
1,844 kJ/m³

Thermal Diffusivity

13.3 mm²/s
10 mm²/s

Thermal Shock Resistance Index

12
15

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale38CrMoAl10B38

Manufacturing and finishing

Capability10B3838CrMoAl
Default conditionHRQ&T
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

10B38 vs 38CrMoAl — frequently asked

Is 38CrMoAl stronger than 10B38?

Yes. 38CrMoAl has a typical yield strength of 880 MPa (128 ksi) against 320 MPa (46.4 ksi) for 10B38 — about 175% more. Tensile strength is 1,030 MPa (149 ksi) vs 570 MPa (82.7 ksi).

Which is cheaper, 10B38 or 38CrMoAl?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 10B38 or 38CrMoAl?

10B38. Its machinability rates good (58/100) against fair (40/100) for 38CrMoAl; for welding the order is 10B38 first (good, 55/100) then 38CrMoAl (poor, 18/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 10B38 and 38CrMoAl side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.