Steel 1025 Annealed vs 1025-QT
Steel · 1025 temper comparison
1025 Annealed and 1025-QT are two conditions of the same steel grade, 1025: Annealed versus QT (quenched and tempered). The chemistry is identical, so every difference below comes from the condition. 1025-QT is the stronger of the two: yield strength 380 MPa (55.1 ksi) against 210 MPa (30.5 ksi) for 1025 Annealed, about 81% more; tensile strength follows at 550 MPa (79.8 ksi) vs 385 MPa (55.8 ksi). In exchange, 1025 Annealed is the more ductile: elongation 32% versus 20% for 1025-QT, and 1025-QT is harder (170 HB vs 111 HB). On the shop floor, 1025 Annealed welds better (excellent vs very good).
1025 AnnealedChoose it when the part is bent, formed or impact-loaded, or when it will be welded.
1025-QTChoose it when strength drives the design.
1025 Annealed vs 1025-QT: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Same in both: Density 7.87 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,515°C2,759 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Same in both: Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -20°C-4 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Same in both: Machinability Rating (AISI 1212 = 100 %) 60% · Brazeability / Solderability 75 / 100 · Polishability 50 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
1025 Annealed vs 1025-QT — frequently asked
Is 1025-QT stronger than 1025 Annealed?
Yes. 1025-QT has a typical yield strength of 380 MPa (55.1 ksi) against 210 MPa (30.5 ksi) for 1025 Annealed — about 81% more. Tensile strength is 550 MPa (79.8 ksi) vs 385 MPa (55.8 ksi).
Which condition does FabDigit quote by default, Annealed or QT?
HR is the default 1025 condition in the FabDigit quote flow (neither Annealed nor QT). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which welds better, 1025 Annealed or 1025-QT?
1025 Annealed. Its weldability rates excellent (92/100) against very good (80/100) for 1025-QT.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1025 Annealed and 1025-QT side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.