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Steel 100CrMnSi6-6 +AR vs 100CrMnSi6-6 TH 60-64HRC

Steel · 100CrMnSi6-6 temper comparison

100CrMnSi6-6 +AR and 100CrMnSi6-6 TH 60-64HRC are two conditions of the same steel grade, 100CrMnSi6-6: +AR (hot rolled) versus TH 60-64HRC (through hardened + tempered 150–180 °C, 60–64 HRC). The chemistry is identical, so every difference below comes from the condition. 100CrMnSi6-6 TH 60-64HRC is the stronger of the two: yield strength 1,900 MPa (276 ksi) against 620 MPa (89.9 ksi) for 100CrMnSi6-6 +AR, about 3.1 times as much; tensile strength follows at 2,300 MPa (334 ksi) vs 1,050 MPa (152 ksi). In exchange, 100CrMnSi6-6 +AR is the more ductile: elongation 10% versus 1% for 100CrMnSi6-6 TH 60-64HRC, and 100CrMnSi6-6 +AR is harder (290 HB vs 195 HB). 100CrMnSi6-6 +AR runs hotter in service (200°C vs 150°C continuous) and 100CrMnSi6-6 +AR conducts heat better (44 W/m·K vs 34 W/m·K). On the shop floor, 100CrMnSi6-6 +AR machines more easily (poor vs not recommended).

100CrMnSi6-6 +ARChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

100CrMnSi6-6 TH 60-64HRCChoose it when strength drives the design.

100CrMnSi6-6 +AR vs 100CrMnSi6-6 TH 60-64HRC: properties

100CrMnSi6-6 +AR100CrMnSi6-6 TH 60-64HRC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,050 MPa152 ksi
2,300 MPa334 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
1,900 MPa276 ksi

Elongation at Break

10%
1%

Reduction in Area

25%
2%

Compressive Strength

700 MPa102 ksi
3,300 MPa479 ksi

Shear Strength

420 MPa60.9 ksi
1,300 MPa189 ksi

Fatigue Strength (Endurance Limit)

320 MPa46.4 ksi
800 MPa116 ksi

Charpy V-Notch Impact (RT)

7 J5.2 ft·lbf
4 J3 ft·lbf

Hardness, Brinell

290 HB
195 HB

Hardness, Vickers

205 HV
760 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 92 HRB

Physical

Density and transition temperatures.

Same in both: Density 7.81 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.7 µm/m·K6.5 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 4.3 % IACS · Electrical Resistivity 4×10⁻⁷ Ω·m15.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
8 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
5%

Weldability

8 / 100
2 / 100

Formability (cold)

20 / 100
2 / 100

Polishability

80 / 100
90 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb · Embodied Carbon (primary production) 2.2 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale100CrMnSi6-6

100CrMnSi6-6 +AR vs 100CrMnSi6-6 TH 60-64HRC — frequently asked

Is 100CrMnSi6-6 TH 60-64HRC stronger than 100CrMnSi6-6 +AR?

Yes. 100CrMnSi6-6 TH 60-64HRC has a typical yield strength of 1,900 MPa (276 ksi) against 620 MPa (89.9 ksi) for 100CrMnSi6-6 +AR — about 3.1 times as much. Tensile strength is 2,300 MPa (334 ksi) vs 1,050 MPa (152 ksi).

Which condition does FabDigit quote by default, +AR or TH 60-64HRC?

+AC is the default 100CrMnSi6-6 condition in the FabDigit quote flow (neither +AR nor TH 60-64HRC). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 100CrMnSi6-6 +AR or 100CrMnSi6-6 TH 60-64HRC?

100CrMnSi6-6 +AR. Its machinability rates poor (30/100) against not recommended (8/100) for 100CrMnSi6-6 TH 60-64HRC; for welding the order is 100CrMnSi6-6 +AR first (not recommended, 8/100) then 100CrMnSi6-6 TH 60-64HRC (not recommended, 2/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 100CrMnSi6-6 +AR and 100CrMnSi6-6 TH 60-64HRC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.