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Steel 100CrMnSi6-4 +AR vs 100CrMnSi6-4 BG (bainite hardened)

Steel · 100CrMnSi6-4 temper comparison

100CrMnSi6-4 +AR and 100CrMnSi6-4 BG (bainite hardened) are two conditions of the same steel grade, 100CrMnSi6-4: +AR (hot rolled) versus BG (bainite hardened) (bainite hardened). The chemistry is identical, so every difference below comes from the condition. 100CrMnSi6-4 BG (bainite hardened) is the stronger of the two: yield strength 1,750 MPa (254 ksi) against 520 MPa (75.4 ksi) for 100CrMnSi6-4 +AR, about 3.4 times as much; tensile strength follows at 2,050 MPa (297 ksi) vs 950 MPa (138 ksi). In exchange, 100CrMnSi6-4 +AR is the more ductile: elongation 12% versus 3% for 100CrMnSi6-4 BG (bainite hardened), and 100CrMnSi6-4 +AR is harder (280 HB vs 195 HB). 100CrMnSi6-4 +AR runs hotter in service (200°C vs 180°C continuous). On the shop floor, 100CrMnSi6-4 +AR machines more easily (poor vs not recommended).

100CrMnSi6-4 +ARChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

100CrMnSi6-4 BG (bainite hardened)Choose it when strength drives the design.

100CrMnSi6-4 +AR vs 100CrMnSi6-4 BG (bainite hardened): properties

100CrMnSi6-4 +AR100CrMnSi6-4 BG (bainite hardened)

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

950 MPa138 ksi
2,050 MPa297 ksi

Yield Strength (0.2% offset)

520 MPa75.4 ksi
1,750 MPa254 ksi

Elongation at Break

12%
3%

Reduction in Area

25%
40%

Compressive Strength

560 MPa81.2 ksi
450 MPa65.3 ksi

Shear Strength

600 MPa87 ksi
470 MPa68.2 ksi

Fatigue Strength (Endurance Limit)

420 MPa60.9 ksi
820 MPa119 ksi

Hardness, Brinell

280 HB
195 HB

Hardness, Rockwell B

105 HRB
92 HRB

Hardness, Vickers

295 HV
700 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 166 GPa24.1 Msi · Poisson's Ratio 0.29 · Charpy V-Notch Impact (RT) 10 J7.4 ft·lbf

Physical

Density and transition temperatures.

Same in both: Density 7.81 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

41 W/m·K23.7 BTU/hr·ft·°F
43 W/m·K24.8 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
180°C356 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

2.6×10⁻⁷ Ω·m10.2 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Same in both: Electrical Conductivity 7 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
9 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
40%

Weldability

8 / 100
10 / 100

Formability (cold)

15 / 100
35 / 100

Same in both: Brazeability / Solderability 40 / 100 · Polishability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale100CrMnSi6-4

100CrMnSi6-4 +AR vs 100CrMnSi6-4 BG (bainite hardened) — frequently asked

Is 100CrMnSi6-4 BG (bainite hardened) stronger than 100CrMnSi6-4 +AR?

Yes. 100CrMnSi6-4 BG (bainite hardened) has a typical yield strength of 1,750 MPa (254 ksi) against 520 MPa (75.4 ksi) for 100CrMnSi6-4 +AR — about 3.4 times as much. Tensile strength is 2,050 MPa (297 ksi) vs 950 MPa (138 ksi).

Which condition does FabDigit quote by default, +AR or BG (bainite hardened)?

+AC is the default 100CrMnSi6-4 condition in the FabDigit quote flow (neither +AR nor BG (bainite hardened)). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 100CrMnSi6-4 +AR or 100CrMnSi6-4 BG (bainite hardened)?

100CrMnSi6-4 +AR. Its machinability rates poor (30/100) against not recommended (9/100) for 100CrMnSi6-4 BG (bainite hardened).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 100CrMnSi6-4 +AR and 100CrMnSi6-4 BG (bainite hardened) side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.