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Steel 100CrMnSi4-4 vs 34MnB5

Steel · grade comparison

Steel 100CrMnSi4-4 and 34MnB5 are both steel grades. Both yield at about 400 MPa — strength does not separate them. 100CrMnSi4-4 is the more ductile: elongation 20% versus 14% for 34MnB5, and 100CrMnSi4-4 is harder (195 HB vs 185 HB). 34MnB5 runs hotter in service (400°C vs 200°C continuous) and 34MnB5 conducts electricity better (8 % IACS vs 5.7 % IACS). On the shop floor, 34MnB5 machines more easily (good vs fair) and 34MnB5 welds better (good vs not recommended).

100CrMnSi4-4Choose it when the part is bent, formed or impact-loaded.

34MnB5Choose it when the part sees heat, or when the part is machined in volume.

100CrMnSi4-4 vs 34MnB5: properties

100CrMnSi4-434MnB5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

640 MPa92.8 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
420 MPa60.9 ksi

Elongation at Break

20%
14%

Reduction in Area

40%
45%

Compressive Strength

420 MPa60.9 ksi
—

Shear Strength

420 MPa60.9 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
280 MPa40.6 ksi

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

195 HB
185 HB

Hardness, Rockwell B

92 HRB
89 HRB

Fracture Toughness (K_IC)

—
55 MPa·√m50.1 ksi·√in

Hardness, Vickers

—
195 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Density

7.81 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,370°C2,498 °F
1,420°C2,588 °F

Liquidus Temperature

1,450°C2,642 °F
1,495°C2,723 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

5.7 % IACS
8 % IACS

Electrical Resistivity

3×10⁻⁷ Ω·m11.8 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.6 V

Corrosion Resistance

10 / 100
11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
60%

Weldability

10 / 100
55 / 100

Formability (cold)

40 / 100
60 / 100

Brazeability / Solderability

35 / 100
45 / 100

Polishability

85 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
40 L/kg4.8 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

82 kN·m/kg
79 kN·m/kg

Specific Stiffness (E / density)

26.9 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

381 kJ/m³
420 kJ/m³

Thermal Diffusivity

11.7 mm²/s
11.9 mm²/s

Thermal Shock Resistance Index

11
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale34MnB5100CrMnSi4-4

Manufacturing and finishing

Capability100CrMnSi4-434MnB5
Sheet metal—Yes
Default condition—CR
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——
Black Oxide—Yes
Cerakote—Yes
Chrome Plating—Yes
E-Coating—Yes
Hot-Dip Galvanizing—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes
Tin Plating—Yes
Zinc Plating—Yes
Zinc-Flake (Dip-Spin) Coating—Yes
Zinc-Nickel Plating—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

100CrMnSi4-4 vs 34MnB5 — frequently asked

What is the difference between 100CrMnSi4-4 and 34MnB5?

Steel 100CrMnSi4-4 and 34MnB5 are both steel grades. Both yield at about 400 MPa — strength does not separate them. 100CrMnSi4-4 is the more ductile: elongation 20% versus 14% for 34MnB5, and 100CrMnSi4-4 is harder (195 HB vs 185 HB).

Which is cheaper, 100CrMnSi4-4 or 34MnB5?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 100CrMnSi4-4 or 34MnB5?

34MnB5. Its machinability rates good (55/100) against fair (45/100) for 100CrMnSi4-4; for welding the order is 34MnB5 first (good, 55/100) then 100CrMnSi4-4 (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 100CrMnSi4-4 and 34MnB5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.