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Steel 100CrMnMoSi8-4-6 vs 34MnB5

Steel · grade comparison

Steel 100CrMnMoSi8-4-6 and 34MnB5 are both steel grades. 100CrMnMoSi8-4-6 is the stronger of the two: tensile strength 720 MPa (104 ksi) against 620 MPa (89.9 ksi) for 34MnB5, about 16% more. 100CrMnMoSi8-4-6 is harder — 220 HB against 185 HB for 34MnB5 — which matters for wear surfaces and threads. 34MnB5 runs hotter in service (400°C vs 200°C continuous) and 34MnB5 conducts heat better (44 W/m·K vs 33 W/m·K). On the shop floor, 34MnB5 machines more easily (good vs fair), 34MnB5 welds better (good vs not recommended), and 34MnB5 forms better (good vs poor).

100CrMnMoSi8-4-6Choose it when strength drives the design, or when surface hardness matters.

34MnB5Choose it when the part sees heat, or when the part is machined in volume.

100CrMnMoSi8-4-6 vs 34MnB5: properties

100CrMnMoSi8-4-634MnB5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

720 MPa104 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

430 MPa62.4 ksi
420 MPa60.9 ksi

Reduction in Area

35%
45%

Compressive Strength

450 MPa65.3 ksi
—

Shear Strength

430 MPa62.4 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

320 MPa46.4 ksi
280 MPa40.6 ksi

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

220 HB
185 HB

Hardness, Rockwell B

97 HRB
89 HRB

Hardness, Vickers

230 HV
195 HV

Fracture Toughness (K_IC)

—
55 MPa·√m50.1 ksi·√in

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Elongation at Break 14%

Physical

Density and transition temperatures.

Density

7.83 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Liquidus Temperature

1,460°C2,660 °F
1,495°C2,723 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

33 W/m·K19.1 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

3.9×10⁻⁷ Ω·m15.4 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Electrical Conductivity

—
8 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
11 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
60%

Weldability

10 / 100
55 / 100

Formability (cold)

30 / 100
60 / 100

Castability

30 / 100
—

Brazeability / Solderability

30 / 100
45 / 100

Polishability

80 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.5 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
40 L/kg4.8 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
79 kN·m/kg

Modulus of Resilience

440 kJ/m³
420 kJ/m³

Thermal Diffusivity

9.2 mm²/s
11.9 mm²/s

Thermal Shock Resistance Index

9
10

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale34MnB5100CrMnMoSi8-4-6

Manufacturing and finishing

Capability100CrMnMoSi8-4-634MnB5
Sheet metal—Yes
Default condition—CR
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——
Black Oxide—Yes
Cerakote—Yes
Chrome Plating—Yes
E-Coating—Yes
Hot-Dip Galvanizing—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes
Tin Plating—Yes
Zinc Plating—Yes
Zinc-Flake (Dip-Spin) Coating—Yes
Zinc-Nickel Plating—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

100CrMnMoSi8-4-6 vs 34MnB5 — frequently asked

Is 100CrMnMoSi8-4-6 stronger than 34MnB5?

Yes. 100CrMnMoSi8-4-6 has a typical tensile strength of 720 MPa (104 ksi) against 620 MPa (89.9 ksi) for 34MnB5 — about 16% more.

Which is cheaper, 100CrMnMoSi8-4-6 or 34MnB5?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 100CrMnMoSi8-4-6 or 34MnB5?

34MnB5. Its machinability rates good (55/100) against fair (38/100) for 100CrMnMoSi8-4-6; for welding the order is 34MnB5 first (good, 55/100) then 100CrMnMoSi8-4-6 (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 100CrMnMoSi8-4-6 and 34MnB5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.