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Stainless Steel S42035-A vs S42035-QT205

Stainless Steel · S42035 temper comparison

S42035-A and S42035-QT205 are two conditions of the same stainless steel grade, S42035: A (solution annealed) versus QT205 (hardened ~1010 °C, oil/air quenched, tempered 205 °C). The chemistry is identical, so every difference below comes from the condition. S42035-QT205 is the stronger of the two: yield strength 1,450 MPa (210 ksi) against 380 MPa (55.1 ksi) for S42035-A, about 3.8 times as much; tensile strength follows at 1,720 MPa (249 ksi) vs 690 MPa (100 ksi). In exchange, S42035-A is the more ductile: elongation 22% versus 8% for S42035-QT205, and S42035-QT205 is harder (520 HV vs 225 HV). S42035-A runs hotter in service (650°C vs 200°C continuous). On the shop floor, S42035-A machines more easily (fair vs poor) and S42035-A welds better (poor vs not recommended).

S42035-AChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

S42035-QT205Choose it when strength drives the design.

S42035-A vs S42035-QT205: properties

S42035-AS42035-QT205

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

690 MPa100 ksi
1,720 MPa249 ksi

Yield Strength (0.2% offset)

380 MPa55.1 ksi
1,450 MPa210 ksi

Elongation at Break

22%
8%

Reduction in Area

55%
25%

Compressive Strength

400 MPa58 ksi
1,600 MPa232 ksi

Shear Strength

430 MPa62.4 ksi
1,030 MPa149 ksi

Fatigue Strength (Endurance Limit)

330 MPa47.9 ksi
700 MPa102 ksi

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
15 J11.1 ft·lbf

Hardness, Vickers

225 HV
520 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 78 GPa11.3 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.28 · Hardness, Brinell 215 HB · Hardness, Rockwell B 96 HRB

Physical

Density and transition temperatures.

Same in both: Density 7.7 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,454°C2,649 °F · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

650°C1,202 °F
200°C392 °F

Same in both: Thermal Conductivity 24.9 W/m·K14.4 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 10.3 µm/m·K5.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 3.1 % IACS · Electrical Resistivity 5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

38 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.3 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

48 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
15%

Weldability

30 / 100
12 / 100

Formability (cold)

38 / 100
3 / 100

Polishability

70 / 100
78 / 100

Same in both: Brazeability / Solderability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 48 MJ/kg20,636 BTU/lb · Embodied Carbon (primary production) 3.4 kg CO₂/kg · Embodied Water 120 L/kg14.4 gal/lb · Typical Recycled Content 60%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleS42035

S42035-A vs S42035-QT205 — frequently asked

Is S42035-QT205 stronger than S42035-A?

Yes. S42035-QT205 has a typical yield strength of 1,450 MPa (210 ksi) against 380 MPa (55.1 ksi) for S42035-A — about 3.8 times as much. Tensile strength is 1,720 MPa (249 ksi) vs 690 MPa (100 ksi).

Which condition does FabDigit quote by default, A or QT205?

A is the default S42035 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, S42035-A or S42035-QT205?

S42035-A. Its machinability rates fair (48/100) against poor (18/100) for S42035-QT205; for welding the order is S42035-A first (poor, 30/100) then S42035-QT205 (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in S42035-A and S42035-QT205 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.