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Stainless Steel Incoloy 801 Annealed vs Incoloy 801 CW-Hard

Stainless Steel · Incoloy 801 temper comparison

Incoloy 801 Annealed and Incoloy 801 CW-Hard are two conditions of the same stainless steel grade, Incoloy 801: Annealed versus CW-Hard (cold Worked). The chemistry is identical, so every difference below comes from the condition. Incoloy 801 CW-Hard is the stronger of the two: yield strength 750 MPa (109 ksi) against 240 MPa (34.8 ksi) for Incoloy 801 Annealed, about 3.1 times as much; tensile strength follows at 900 MPa (131 ksi) vs 585 MPa (84.8 ksi). In exchange, Incoloy 801 Annealed is the more ductile: elongation 42% versus 8% for Incoloy 801 CW-Hard, and Incoloy 801 CW-Hard is harder (270 HB vs 150 HB). Incoloy 801 Annealed runs hotter in service (815°C vs 480°C continuous). On the shop floor, Incoloy 801 Annealed welds better (very good vs good).

Incoloy 801 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Incoloy 801 CW-HardChoose it when strength drives the design.

Incoloy 801 Annealed vs Incoloy 801 CW-Hard: properties

Incoloy 801 AnnealedIncoloy 801 CW-Hard

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

196 GPa28.4 Msi
200 GPa29 Msi

Tensile Strength (Ultimate)

585 MPa84.8 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

240 MPa34.8 ksi
750 MPa109 ksi

Elongation at Break

42%
8%

Reduction in Area

55%
25%

Shear Strength

400 MPa58 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
370 MPa53.7 ksi

Charpy V-Notch Impact (RT)

150 J111 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

150 HB
270 HB

Hardness, Rockwell B

80 HRB
100 HRB

Same in both: Shear Modulus 76 GPa11 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 7.94 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,355°C2,471 °F · Liquidus Temperature 1,385°C2,525 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

815°C1,499 °F
480°C896 °F

Same in both: Thermal Conductivity 11.5 W/m·K6.6 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 14.4 µm/m·K8 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.7 % IACS
1.6 % IACS

Electrical Resistivity

1×10⁻⁶ Ω·m39.4 µΩ·in
1.05×10⁻⁶ Ω·m41.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

66 / 100
62 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
25%

Weldability

70 / 100
55 / 100

Formability (cold)

70 / 100
25 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 65 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 110 MJ/kg47,292 BTU/lb · Embodied Carbon (primary production) 8 kg CO₂/kg · Embodied Water 220 L/kg26.4 gal/lb · Typical Recycled Content 45%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleIncoloy 801

Incoloy 801 Annealed vs Incoloy 801 CW-Hard — frequently asked

Is Incoloy 801 CW-Hard stronger than Incoloy 801 Annealed?

Yes. Incoloy 801 CW-Hard has a typical yield strength of 750 MPa (109 ksi) against 240 MPa (34.8 ksi) for Incoloy 801 Annealed — about 3.1 times as much. Tensile strength is 900 MPa (131 ksi) vs 585 MPa (84.8 ksi).

Which condition does FabDigit quote by default, Annealed or CW-Hard?

Annealed is the default Incoloy 801 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Incoloy 801 Annealed or Incoloy 801 CW-Hard?

Incoloy 801 Annealed, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for Incoloy 801 CW-Hard; for welding the order is Incoloy 801 Annealed first (very good, 70/100) then Incoloy 801 CW-Hard (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Incoloy 801 Annealed and Incoloy 801 CW-Hard side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.