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Stainless Steel Alloy 803 Annealed vs Alloy 803-HF

Stainless Steel · Alloy 803 temper comparison

Alloy 803 Annealed and Alloy 803-HF are two conditions of the same stainless steel grade, Alloy 803: Annealed versus HF (hot finished). The chemistry is identical, so every difference below comes from the condition. Alloy 803-HF is the stronger of the two: yield strength 285 MPa (41.3 ksi) against 265 MPa (38.4 ksi) for Alloy 803 Annealed, about 8% more. In exchange, Alloy 803 Annealed is the more ductile: elongation 45% versus 40% for Alloy 803-HF, and Alloy 803-HF is harder (175 HB vs 165 HB).

Alloy 803 AnnealedChoose it when the part is bent, formed or impact-loaded.

Alloy 803-HFChoose it when strength drives the design.

Alloy 803 Annealed vs Alloy 803-HF: properties

Alloy 803 AnnealedAlloy 803-HF

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

585 MPa84.8 ksi
600 MPa87 ksi

Yield Strength (0.2% offset)

265 MPa38.4 ksi
285 MPa41.3 ksi

Elongation at Break

45%
40%

Reduction in Area

55%
50%

Shear Strength

400 MPa58 ksi
410 MPa59.5 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
250 MPa36.3 ksi

Charpy V-Notch Impact (RT)

150 J111 ft·lbf
135 J99.6 ft·lbf

Hardness, Brinell

165 HB
175 HB

Hardness, Rockwell B

84 HRB
87 HRB

Same in both: Elastic (Young's) Modulus 193 GPa28 Msi · Shear Modulus 74 GPa10.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 7.86 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,345°C2,453 °F · Liquidus Temperature 1,400°C2,552 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 11.5 W/m·K6.6 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 14.8 µm/m·K8.2 µin/in·°F · Latent Heat of Fusion 285 J/g123 BTU/lb · Max Service Temperature (continuous) 1,100°C2,012 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.7 % IACS · Electrical Resistivity 1.02×10⁻⁶ Ω·m40.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

27 / 100
26 / 100

Formability (cold)

60 / 100
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 22% · Weldability 65 / 100 · Castability 35 / 100 · Brazeability / Solderability 55 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 100 MJ/kg42,992 BTU/lb · Embodied Carbon (primary production) 7 kg CO₂/kg · Embodied Water 180 L/kg21.6 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleAlloy 803

Alloy 803 Annealed vs Alloy 803-HF — frequently asked

Is Alloy 803-HF stronger than Alloy 803 Annealed?

Yes. Alloy 803-HF has a typical yield strength of 285 MPa (41.3 ksi) against 265 MPa (38.4 ksi) for Alloy 803 Annealed — about 8% more. Tensile strength is 600 MPa (87 ksi) vs 585 MPa (84.8 ksi).

Which condition does FabDigit quote by default, Annealed or HF?

Annealed is the default Alloy 803 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose Alloy 803 Annealed over Alloy 803-HF?

Pick Alloy 803 Annealed when the part is bent, formed or impact-loaded. Pick Alloy 803-HF when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 803 Annealed and Alloy 803-HF side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.