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Stainless Steel Alloy 20 vs S31266

Stainless Steel · grade comparison

Stainless Steel Alloy 20 and S31266 are both stainless steel grades. S31266 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 310 MPa (45 ksi) for Alloy 20, about 55% more; tensile strength follows at 810 MPa (117 ksi) vs 620 MPa (89.9 ksi). S31266 is the more ductile: elongation 46% versus 40% for Alloy 20, and S31266 is harder (215 HB vs 160 HB). Alloy 20 runs hotter in service (500°C vs 400°C continuous). On the shop floor, Alloy 20 machines more easily (fair vs poor), Alloy 20 welds better (80 vs 70 out of 100), and S31266 sits in a lower cost tier (high, $$$$) than Alloy 20 (specialty, $$$$$).

Alloy 20Choose it when the part sees heat, or when the part is machined in volume.

S31266Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Alloy 20 vs S31266: properties

Alloy 20S31266

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

193 GPa28 Msi
195 GPa28.3 Msi

Shear Modulus

74 GPa10.7 Msi
75 GPa10.9 Msi

Tensile Strength (Ultimate)

620 MPa89.9 ksi
810 MPa117 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
480 MPa69.6 ksi

Elongation at Break

40%
46%

Reduction in Area

60%
65%

Shear Strength

415 MPa60.2 ksi
520 MPa75.4 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
350 MPa50.8 ksi

Charpy V-Notch Impact (RT)

190 J140 ft·lbf
200 J148 ft·lbf

Hardness, Brinell

160 HB
215 HB

Hardness, Rockwell B

85 HRB
96 HRB

Compressive Strength

—
490 MPa71.1 ksi

Fracture Toughness (K_IC)

—
200 MPa·√m182 ksi·√in

Hardness, Rockwell C

—
17 HRC

Hardness, Vickers

—
225 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Density

8.08 g/cm³0.29 lb/in³
8 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,370°C2,498 °F
1,320°C2,408 °F

Liquidus Temperature

1,425°C2,597 °F
1,390°C2,534 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

12 W/m·K6.9 BTU/hr·ft·°F
11 W/m·K6.4 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
450 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

14.8 µm/m·K8.2 µin/in·°F
14.5 µm/m·K8.1 µin/in·°F

Latent Heat of Fusion

285 J/g123 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

500°C932 °F
400°C752 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.6 % IACS
1.7 % IACS

Electrical Resistivity

1.08×10⁻⁶ Ω·m42.5 µΩ·in
1×10⁻⁶ Ω·m39.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.08 V
-0.05 V

Corrosion Resistance

80 / 100
92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
18%

Weldability

80 / 100
70 / 100

Formability (cold)

72 / 100
45 / 100

Castability

55 / 100
—

Brazeability / Solderability

60 / 100
45 / 100

Polishability

75 / 100
78 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
85 MJ/kg36,543 BTU/lb

Embodied Carbon (primary production)

7.5 kg CO₂/kg
6 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
220 L/kg26.4 gal/lb

Typical Recycled Content

45%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

77 kN·m/kg
101 kN·m/kg

Specific Stiffness (E / density)

23.9 MN·m/kg
24.4 MN·m/kg

Modulus of Resilience

249 kJ/m³
591 kJ/m³

Thermal Diffusivity

3 mm²/s
3.1 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleAlloy 20S31266

Manufacturing and finishing

CapabilityAlloy 20S31266
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

Alloy 20 vs S31266 — frequently asked

Is S31266 stronger than Alloy 20?

Yes. S31266 has a typical yield strength of 480 MPa (69.6 ksi) against 310 MPa (45 ksi) for Alloy 20 — about 55% more. Tensile strength is 810 MPa (117 ksi) vs 620 MPa (89.9 ksi).

Which is cheaper, Alloy 20 or S31266?

S31266 is the lower-cost material: it sits in the high tier ($$$$) while Alloy 20 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Alloy 20 or S31266?

Alloy 20. Its machinability rates fair (38/100) against poor (22/100) for S31266; for welding the order is Alloy 20 first (very good, 80/100) then S31266 (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 20 and S31266 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.