Stainless Steel 405 vs S41045
Stainless Steel · grade comparison
Stainless Steel 405 and S41045 are both stainless steel grades. S41045 is the stronger of the two: yield strength 310 MPa (45 ksi) against 280 MPa (40.6 ksi) for 405, about 11% more. S41045 is harder — 170 HB against 155 HB for 405 — which matters for wear surfaces and threads. On the shop floor, S41045 sits in a lower cost tier (standard, $$) than 405 (premium, $$$).
S41045Choose it when strength drives the design, or when surface hardness matters.
405 vs S41045: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Poisson's Ratio
Yield Strength (0.2% offset)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Compressive Strength
Fracture Toughness (K_IC)
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Bulk Modulus 160 GPa23.2 Msi · Tensile Strength (Ultimate) 480 MPa69.6 ksi · Elongation at Break 28% · Reduction in Area 60% · Shear Strength 310 MPa45 ksi · Fatigue Strength (Endurance Limit) 240 MPa34.8 ksi
Physical
Density and transition temperatures.
Density
Same in both: Melting Point (Solidus) 1,480°C2,696 °F · Liquidus Temperature 1,530°C2,786 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.3 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 65%
Common Calculations
Ratios derived from the values above.
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Same in both: Specific Strength (UTS / density) 62 kN·m/kg · Thermal Shock Resistance Index 6
Strength versus weight
Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 405 | S41045 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | Annealed | — |
| Relative cost | $$$ Premium | $$ Standard |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| Electropolishing | Yes | — |
| HVOF Coating | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Passivation (Stainless Steel) | Yes | — |
They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.
405 vs S41045 — frequently asked
Is S41045 stronger than 405?
Yes. S41045 has a typical yield strength of 310 MPa (45 ksi) against 280 MPa (40.6 ksi) for 405 — about 11% more. Tensile strength is 480 MPa (69.6 ksi) vs 480 MPa (69.6 ksi).
Which is cheaper, 405 or S41045?
S41045 is the lower-cost material: it sits in the standard tier ($$) while 405 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
When should I choose 405 over S41045?
Pick S41045 when strength drives the design, or when surface hardness matters.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 405 and S41045 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.