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Stainless Steel 303 vs Alloy 611

Stainless Steel · grade comparison

Stainless Steel 303 and Alloy 611 are both stainless steel grades. 303 is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 330 MPa (47.9 ksi) for Alloy 611, about 36% more. In exchange, Alloy 611 is the more ductile: elongation 45% versus 30% for 303, and 303 is harder (240 HB vs 190 HB). Alloy 611 is lighter (7.6 g/cm³ vs 7.9 g/cm³ for 303) and 303 conducts heat better (16.2 W/m·K vs 12 W/m·K). On the shop floor, 303 machines more easily (very good vs poor), Alloy 611 welds better (good vs poor), and 303 sits in a lower cost tier (premium, $$$) than Alloy 611 (high, $$$$).

303Choose it when strength drives the design, or when the part is machined in volume.

Alloy 611Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

303 vs Alloy 611: properties

303Alloy 611

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

193 GPa28 Msi
190 GPa27.6 Msi

Shear Modulus

77 GPa11.2 Msi
73 GPa10.6 Msi

Bulk Modulus

140 GPa20.3 Msi
158 GPa22.9 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

655 MPa95 ksi
650 MPa94.3 ksi

Yield Strength (0.2% offset)

450 MPa65.3 ksi
330 MPa47.9 ksi

Elongation at Break

30%
45%

Reduction in Area

50%
—

Compressive Strength

450 MPa65.3 ksi
—

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
—

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

240 HB
190 HB

Hardness, Rockwell B

99 HRB
90 HRB

Hardness, Vickers

250 HV
200 HV

Same in both: Shear Strength 420 MPa60.9 ksi · Fatigue Strength (Endurance Limit) 270 MPa39.2 ksi

Physical

Density and transition temperatures.

Density

7.9 g/cm³0.29 lb/in³
7.6 g/cm³0.27 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,350°C2,462 °F

Liquidus Temperature

1,420°C2,588 °F
1,410°C2,570 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16.2 W/m·K9.4 BTU/hr·ft·°F
12 W/m·K6.9 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

17.3 µm/m·K9.6 µin/in·°F
15.5 µm/m·K8.6 µin/in·°F

Latent Heat of Fusion

275 J/g118 BTU/lb
—

Max Service Temperature (continuous)

760°C1,400 °F
800°C1,472 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.4 % IACS
—

Electrical Resistivity

7.2×10⁻⁷ Ω·m28.3 µΩ·in
9.5×10⁻⁷ Ω·m37.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

58 / 100
72 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

78%
35%

Weldability

25 / 100
60 / 100

Formability (cold)

40 / 100
68 / 100

Brazeability / Solderability

60 / 100
45 / 100

Polishability

40 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

53 MJ/kg22,786 BTU/lb
62 MJ/kg26,655 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
6 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
180 L/kg21.6 gal/lb

Typical Recycled Content

65%
45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

83 kN·m/kg
86 kN·m/kg

Specific Stiffness (E / density)

24.4 MN·m/kg
25 MN·m/kg

Modulus of Resilience

525 kJ/m³
287 kJ/m³

Thermal Diffusivity

4.1 mm²/s
3.2 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale303Alloy 611

Manufacturing and finishing

Capability303Alloy 611
CNC machiningYes—
Default conditionCold Drawn—
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

303 vs Alloy 611 — frequently asked

Is 303 stronger than Alloy 611?

Yes. 303 has a typical yield strength of 450 MPa (65.3 ksi) against 330 MPa (47.9 ksi) for Alloy 611 — about 36% more. Tensile strength is 655 MPa (95 ksi) vs 650 MPa (94.3 ksi).

Which is cheaper, 303 or Alloy 611?

303 is the lower-cost material: it sits in the premium tier ($$$) while Alloy 611 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 303 or Alloy 611?

303. Its machinability rates very good (72/100) against poor (30/100) for Alloy 611; for welding the order is Alloy 611 first (good, 60/100) then 303 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 303 and Alloy 611 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.