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Stainless Steel 2304 vs S81921

Stainless Steel · grade comparison

Stainless Steel 2304 and S81921 are both stainless steel grades. S81921 is the stronger of the two: yield strength 520 MPa (75.4 ksi) against 460 MPa (66.7 ksi) for 2304, about 13% more; tensile strength follows at 730 MPa (106 ksi) vs 680 MPa (98.6 ksi). S81921 is the more ductile: elongation 35% versus 30% for 2304. On the shop floor, S81921 sits in a lower cost tier (standard, $$) than 2304 (premium, $$$).

S81921Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

2304 vs S81921: properties

2304S81921

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

150 GPa21.8 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

680 MPa98.6 ksi
730 MPa106 ksi

Yield Strength (0.2% offset)

460 MPa66.7 ksi
520 MPa75.4 ksi

Elongation at Break

30%
35%

Compressive Strength

470 MPa68.2 ksi
520 MPa75.4 ksi

Shear Strength

420 MPa60.9 ksi
440 MPa63.8 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
340 MPa49.3 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

220 J162 ft·lbf
110 J81.1 ft·lbf

Hardness, Brinell

240 HB
230 HB

Hardness, Rockwell B

99 HRB
98 HRB

Hardness, Rockwell C

22 HRC
21 HRC

Hardness, Vickers

250 HV
245 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Poisson's Ratio 0.3 · Reduction in Area 55%

Physical

Density and transition temperatures.

Density

7.75 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,385°C2,525 °F
1,420°C2,588 °F

Liquidus Temperature

1,445°C2,633 °F
1,465°C2,669 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16 W/m·K9.2 BTU/hr·ft·°F
15 W/m·K8.7 BTU/hr·ft·°F

Specific Heat Capacity

480 J/kg·K0.11 BTU/lb·°F
500 J/kg·K0.12 BTU/lb·°F

Latent Heat of Fusion

275 J/g118 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

300°C572 °F
280°C536 °F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 13 µm/m·K7.2 µin/in·°F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.2 % IACS · Electrical Resistivity 8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

74 / 100
63 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
32%

Weldability

72 / 100
70 / 100

Castability

45 / 100
40 / 100

Brazeability / Solderability

40 / 100
35 / 100

Same in both: Formability (cold) 55 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

46 MJ/kg19,776 BTU/lb
52 MJ/kg22,356 BTU/lb

Embodied Carbon (primary production)

3.8 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

100 L/kg12 gal/lb
90 L/kg10.8 gal/lb

Typical Recycled Content

70%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
94 kN·m/kg

Specific Stiffness (E / density)

25.8 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

529 kJ/m³
676 kJ/m³

Thermal Diffusivity

4.3 mm²/s
3.8 mm²/s

Same in both: Thermal Shock Resistance Index 4

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleS819212304

Manufacturing and finishing

Capability2304S81921
CNC machiningYes—
Sheet metalYes—
Default conditionSolution Annealed—
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

2304 vs S81921 — frequently asked

Is S81921 stronger than 2304?

Yes. S81921 has a typical yield strength of 520 MPa (75.4 ksi) against 460 MPa (66.7 ksi) for 2304 — about 13% more. Tensile strength is 730 MPa (106 ksi) vs 680 MPa (98.6 ksi).

Which is cheaper, 2304 or S81921?

S81921 is the lower-cost material: it sits in the standard tier ($$) while 2304 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 2304 or S81921?

S81921, by a small margin. Both rate fair for machinability — 40/100 against 35/100 for 2304.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2304 and S81921 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.